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Water Vapor and Oxygen Transmission Rate Test System for Packaging Quality Assurance

Water Vapor and Oxygen Transmission Rate Test System for Packaging Quality Assurance

50000 USD ($)/Set

Product Details:

  • Accuracy 2%
  • Features Automatic humidity and temperature control, Real-time data display, Data export capability
  • Resolution 0.001 g/m24h; 0.001 cc/m24h
  • Number of Specimens 3 channels
  • Frequency 50 Hz
  • Test Range Water Vapor: 0.011000 g/m24h, Oxygen: 0.011000 cc/m24h
  • Power Supply 220 V, 50 Hz
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Water Vapor and Oxygen Transmission Rate Test System for Packaging Quality Assurance Price And Quantity

  • 1 Set
  • 50000 USD ($)/Set
  • 50000.00 - 100000.00 USD ($)/Set

Water Vapor and Oxygen Transmission Rate Test System for Packaging Quality Assurance Product Specifications

  • 6 mm quick connector
  • 220 V
  • USB / RS232
  • Bench-top
  • Microprocessor Controlled
  • 50 mm
  • Water Vapor and Oxygen Transmission Rate Test System
  • Film and packaging barrier test
  • Packaging Quality Assurance, Barrier Property Testing
  • 10300 mm
  • 75 kg
  • 0.20.5 MPa
  • 100 100 mm
  • Water Vapor: 0.011000 g/m24h, Oxygen: 0.011000 cc/m24h
  • 220 V, 50 Hz
  • 1090% RH (adjustable)
  • 3 channels
  • 50 Hz
  • 0.001 g/m24h; 0.001 cc/m24h
  • 1999 mm/min
  • 2%
  • Automatic humidity and temperature control, Real-time data display, Data export capability
  • 350 mm
  • WVTR: 0.011000 g/m24h, OTR: 0.011000 cc/m24h
  • 1550C
  • 13 samples per run
  • Automatic
  • <30 seconds
  • Touchscreen LCD

Product Description

Product Featuresnote1

OTR/WVTR tested in One Instrument

  • OTR WVTR mode, OTR mode and WVTR mode are available for selection.
  • OTR and WVTR tests can be automatically completed for each sample mounting.
  • Genuinely reflect the OTR WVTR performance of the same sample, avoiding effect on test data due to sample contamination arising from instrument switching.

Coulometric Oxygen Sensor

  • The instrument is equipped with a ppb level Coulometric Oxygen Sensor, as one of new Labthink technical achievements, which can obtain a lower limit of the test.
  • Designed according to ASTM D3985 with absolute value, and no calibration is permitted.
  • Longer service life, two times longer than that of a traditional Coulometric oxygen sensor.
  • Over limit alarm and automatic protection.

Infrared Moisture Sensor

  • The instrument is equipped with Labthink patented infrared moisture sensor which can obtain a lower limit of the test.
  • Designed according to ASTM F1249.
  • Longer service life, non-consumable.
  • Over limit alarm and automatic protection.

Accurate Data

  • Brand new rainbow bridge structural test cell and 360 air circulation constant temperature technology ensure better temperature stability.
  • In the test process, the automatic control on flow, temperature and relative humidity is realized, reaching higher accuracy.
  • The test cell is equipped with a high-precision humidity sensor to monitor and record humidity changes in real time.

High Efficiency 6 Test Cells

  • Independent six sets of 50cm2 standard area test cells, which is three times the traditional oxygen transmission rate test instrument.
  • Six samples can be tested at the same time under the same conditions, with independent tests data.
  • In the same test cycle, the number of samples completed increases from 2 to 6.
  • Automatic sample clamping, saving time and effort, ensuring consistent clamping force and better sealing.

Intelligent Operation

  • The 12 Inch Touch panel of windows system is used for more convenient operation.
  • Automatic mode - after inputting test temperature and humidity and clicking one key, the test proceeds automatically.
  • Intelligent test cell hood which opens and closes automatically with sound and light alert.

Safe and Reliable

  • Safe Running: Labthinks high-end industrial computer is embedded to eliminate the system failure caused by computer virus and ensure the operation reliability and data storage security.
  • Safe Operation: equipped with optical and other intelligent sensors as well as intelligent sound and light alarms to ensure the operation safety.
  • Safe Performance: the instrument uses global renowned brand components with stable and reliable performance.

Space Saving

  • The width of the instrument is only 1/3 of the traditional six-cell instrument, saving laboratory space.

Powerful Functions

  • Professional test mode provides flexible and plentiful control functions to meet the needs of scientific research.
  • Display oxygen/water vapor transmission rate curve, oxygen/water vapor transmission coefficient curve, temperature curve and humidity curve.
  • Wide temperature range, allowing the barrier test at different temperatures (customized).
  • The gas purification device independently developed by Labthink can remove trace oxygen in nitrogen, providing oxygen-free carrier gas (optional).

Testing Principle

The pre-treated sample is clamped between the test chambers, oxygen or nitrogen with stable relative humidity flows on one side of the film, and the high purity nitrogen flows on the other side; oxygen or water molecules diffuse through the film into high-purity nitrogen on the other side, and are carried to the sensor by the flowing nitrogen. By analyzing the oxygen or water vapor concentration measured by the sensor, the oxygen or water vapor transmission rate can be calculated.

Reference Standards

ASTM D3985, ASTM F1307, GB/T 19789, GB/T 31354, DIN 53380-3, JIS K7126-2-B, YBB 00082003-2015

ASTM F1249, ISO 15106-2, GB/T 26253, JIS K7129, YBB00092003-2015

Test Applications

Applications
  • Films
    The oxygen and water vapor transmission rate tests of various plastic films, paper-plastic composite films, co-extrusion films, aluminized films, aluminum foil composite films, glass fiber aluminum foil paper composite films and other film-like materials.
  • Sheets
    The oxygen and water vapor transmission rate tests of PP sheet, PVC sheet, PVDC sheet, metal foil, rubber sheet, silicon sheet and other sheet materials.

Technical Specifications

Table 1: Test Parameters Note2

Parameter/Model Model C406H
OTR Test Range cc/(m2day) (Standard area 50cm2) 0.02 200
cc/(m2day) (MASK area 1cm2) 1 10000 (Optional)
cc/(m2day) (MASK area 5cm2) 0.2 2000 (Optional)
OTR Resolution cc/(m2day) 0.0001
OTR Repeatability cc/(m2day) 0.02 or 1%, whichever is greater
WVTR Test Range g/(m2day) (Standard area 50cm2) 0.02 40
g/(m2day) (MASK area 5cm2) 0.2 400 (Optional)
g/(m2day) (MASK area 1cm2) 1 2000 (Optional)
WVTR Resolution g/(m2day) 0.0001
WVTR Repeatability g/(m2day) 0.02 or 2%, whichever is greater
Temperature range C 15 - 50
5 60 (Customized)
Temperature fluctuation C 0.15
Humidity range %RH (Within standard temperature range) 0%, 5 - 902%, 100%
Extended functions GP-01 Gas Purification Unit Optional
DataShieldTM Note3 Optional
Computer System required by GMP Optional
CFR21 Part11 Optional

Table 2: Technical Specifications

Test Chamber 6 test chambers
Specimen Size 4.6 x 4.6i1411.7cm11.7cm)
Specimen Thickness 120 Mili143mmi14
Standard Test Area 50 cm2
Carrier Gas 99.999% high purity nitrogen, 99.5% oxygen (gas source is out of supply scope)
Carrier Gas Pressure 40.6 PSI / 280 kPa
Port Size 1/8 inch metal tubing
Power Supply 120VAC10% 60Hz / 220VAC10% 50Hzi14either one of twoi14
Instrument Dimensions 23.6 H x 19.2 W x 25.9 D (60cm 49cm 66cm)
Net weight 220Lbsi14100kgi14

Configurations

Standard Configurations
Mainframe, tablet, sampler, vacuum grease, polyurethane pipe of 6 mm in diameter
Optional Parts
GP-01 Gas Purification Unit, air compressor, CFR21Part11, GMP computer system requirements and DataShieldTM Data ShieldNote3
Remarks
1. The gas supply port of the instrument isI 6 mm polyurethane pipe (pressure 79.7 psi / 550 kPa);
2. Customers will need to prepare for gas supply and distilled water.

Note 1: All the product features are subject to detailed descriptions in the "Technical Parameters.
Note 2: The parameters in the table are measured by professional operators in Labthink Laboratory according to the requirements and conditions of relevant laboratory environmental standards.
Note 3: DataShieldTM Data Shield System provides safe and reliable data application support. The system can be shared by multiple Labthink products. Please purchase separately as needed.



Cutting-Edge Sensor Technology

This test system incorporates both infrared and coulometric sensor technology, ensuring highly accurate quantification of water vapor and oxygen transmission rates. This combination meets stringent international standards such as ASTM F1249, ASTM D3985, and ISO 15106, making it suitable for demanding barrier property assessments in the packaging industry.


User-Friendly Operation and Data Management

Equipped with a touchscreen LCD interface and real-time data display, the system offers intuitive control and seamless operation. Features such as built-in auto-calibration, fully automatic temperature and humidity control, and storage for 100,000 test records help streamline quality assurance processes. Data can be exported via Ethernet, USB, or RS232 interfaces for effortless reporting.


Versatility and Compliance

Engineered for flexibility, the system can test different materials up to 3 mm thick and sample sizes of 100 100 mm. With a broad test range and adjustable testing speeds, it supports up to three samples per run, making it ideal for research and regular production environments. Compliance with global manufacturing standards ensures reliable, repeatable results.

FAQ's of Water Vapor and Oxygen Transmission Rate Test System for Packaging Quality Assurance:


Q: How does the Water Vapor and Oxygen Transmission Rate Test System ensure accurate results?

A: The system employs infrared and coulometric sensors, combined with built-in auto-calibration, to ensure highly accurate and repeatable measurements. Its microprocessor control and compliance with ASTM and ISO standards provide confidence in every test.

Q: What is the process for preparing and testing specimens with this equipment?

A: Specimens up to 3 mm thick and sized at 100 100 mm are placed in the sample holder. The machine tests up to three samples per run, automatically maintaining required temperature and humidity conditions during the barrier property evaluation. Test data is collected and displayed in real time.

Q: Where can the test data be stored or exported for further analysis?

A: This system can store up to 100,000 test records internally. Data can be exported via Ethernet, USB, or RS232 connections, enabling seamless integration with laboratory information systems or external analysis software.

Q: When is calibration needed for the test system, and how is it performed?

A: Regular calibration is essential for maintaining accuracy. The system features a built-in auto-calibration function, allowing automatic calibration routines without manual intervention, ensuring validity before each series of tests.

Q: What is the benefit of adjustable temperature and humidity control in this machine?

A: Automatic control of temperature (15-50C) and humidity (10-90% RH) enables precise environmental simulation during testing, resulting in accurate and reproducible measurement of barrier properties under varied conditions.

Q: How is this test system used for packaging quality assurance?

A: Manufacturers and suppliers use the system to assess film and packaging materials' barrier properties, ensuring compliance with quality specifications and regulatory standards, and optimizing product shelf life and safety.

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