Product Description
Featuresnote1
Batch Testing
- Equipped with fully-automatic gravity fed sample feeder, which is Labthinks latest scientific and technological achievement that can facilitate continuous testing of 20 to 120 samples.
- A & B dual-channel design can test samples of two different specifications simultaneously.
- The target vacuum degree can be set by the operator to meet testing requirements of different samples.
- Dual methods of vacuum decay and pressure decay provide the flexibility to accommodate various types of package samples.
Precise Data
- Advanced pressure detection technology, using world renowned components for data stability which is not affected by ambient environment.
- Advanced microflow automatic flow control technology that can accurately simulate different sizes of leakage holes without manual adjustment.
- Both the differential pressure transducer and flow meter are traceable to NIST.
- The system can achieve a higher test repeatability of 1um.
Intelligent Control
- 15.6" embedded touch tablet computer with Windows OS.
- New longitudinal interface layout, and easy to use graphic user interface.
- Automatic alarm, automatic capture, automatic collection of unqualified samples.
- The pressure curve is displayed in real time, and the test results are counted automatically.
- Leakage rates are calculated automatically.
- The system is equipped with various sensors as intelligent reminders for safer operation and control.
- Universal printer can be connected for test results output.
- The system features embedded with USB and network ports to facilitate the external access and data transmission of the system, which can be upgraded remotely
Security Compliance
- Verified by compensation and calibration methods.
- The leak tester meets GMP requirements for data traceability and meets the needs of the pharmaceutical industry.
- User operation permission is managed at multiple levels, and the permission content can be configured on demand.
- Electronic signature is designed according to the standard requirements of 21 CFR Part11.
Test Principle
The sample is placed in the sample feeder and automatically delivered into the test cell. The leak rate and other results can be calculated and obtained by analyzing pressure changes measured by the sensor.
Reference Standards
ASTM F2338, YY-T 0681.18, and USP<1207>
Applications
| Basic Applications |
Vials |
Various vial sealing test. |
| Extended Applications |
Ampoule |
Various ampoule bottle sealing tests. |
| Cartridge Bottles |
Various cartridge bottle sealing tests. |
| Injection bottles |
Various injection bottles sealing test. |
Technical Parameters
Table 1: Test Parameters Note2
| ParameterModel |
C690H |
| Testing Range |
um(Reference aperture size USP1207) |
3i8igreat leakage |
| Detection Lower Limit |
um |
3 |
| Resolution |
um |
0.1 |
| Repeatability |
um |
1 |
| Pressure Range |
kPa |
-100i0ii14100 |
| Extended Functions |
21 CFR Part11 |
Optional |
| GMP computer system requirements |
Optional |
Table 2: Technical Specifications
| Testing Cell |
1 set for A group and 1 set for B group |
| Sample Feeder |
1 set for A group and 1 set for B group |
| Sample Size |
I45 mm80mmNote3 |
| Sample Quantity |
20120 pieces |
| Gas Specifications |
Compressed Air (Gas source is provided by the user) |
| Gas Source Pressure |
40.6 PSI / 500 kPa |
| Port Size |
I6 mm Polyurethane tube |
| Dimensions |
33.4 H x 19.6 W x 28.7 D (85cm 50cm 73cm) |
| Power |
120VAC10% 60Hz / 220VAC10% 50Hzi14select one from the twoi14 |
| Net weight |
209Lbs (95kg) |
Product Configuration
| Standard Configuration |
Mainframe, embedded tablet computer, software, flow meter, European vacuum pump, I6 mm polyurethane tube |
| Customization |
Test cell and sample feeder of group A, test cell and sample feeder of group B, negative standard reference sample and positive standard reference sample designed according to sample specifications |
| Optional Parts |
GMP computer system requirements, 21 CFR Part11, air compressor, IQ/OQ/PQ documents |
Note 1: The described product characteristics are subject to the specific annotation of the "Technical Parameters" table.
Note 2: The parameters in the table are measured in the Labthink laboratory by professional operators according to the requirements and conditions of the relevant laboratory environmental standards.
Note 3: Group C test cell can be customized for samples beyond the "Sample Size", but the lower detection limit and test range will change according to the sample size, and the actual delivery shall prevail.
Reliable Non-Destructive TestingDesigned specifically for the pharmaceutical industry, our leak detector allows for rapid, non-destructive testing of packaging-ensuring integrity without harming the product. Capable of handling a wide range of packaging types, it supports up to five specimens at once and provides automatic data logging for traceability.
Advanced Technology & ComplianceEmploying both vacuum and pressure decay methods, the equipment aligns with international standards including USP, ASTM, and ISO 11607. Its advanced calibration options, high resolution, and large touchscreen panel ensure consistent accuracy and ease of use in demanding quality control environments.
FAQ's of Non-Destructive Leak Detection for Pharmaceutical Packaging:
Q: How does this leak detector assess pharmaceutical packaging integrity?
A: The device uses vacuum and pressure decay test methods to non-destructively assess the integrity of pharmaceutical packaging, such as blister packs, vials, syringes, and ampoules. This process identifies micro-leaks within the measuring range of 0.5 to 600 mbar, ensuring packaging reliability without damaging the specimens.
Q: What types of pharmaceutical packaging can be tested?
A: This leak detector is compatible with a wide range of packaging materials, including blister packs, vials, syringes, and ampoules, accommodating maximum specimen sizes up to 300 mm 300 mm and a test width of up to 350 mm.
Q: Where can the machine be used, and what is its typical application?
A: Designed for bench-top use in pharmaceutical manufacturing and quality control labs, this device supports packaging integrity testing for a variety of pharmaceutical containers, ensuring compliance with international regulatory standards.
Q: When should pharmaceutical packaging be tested using this equipment?
A: Leak detection testing should be performed during routine quality control checks, batch release validation, or after any process that might risk packaging integrity, ensuring products meet both regulatory and internal quality standards.
Q: What are the main benefits of using this non-destructive leak detector?
A: Key benefits include rapid, non-destructive assessment, data logging for up to 10,000 test records, compliance with global standards, operation in multiple languages, quick test speeds, and reliable results-improving operational efficiency and product safety.
Q: How is the calibration of the equipment handled?
A: Calibration can be performed either automatically or manually, ensuring accurate and repeatable results according to established protocols and compliance requirements.
Q: What process and features support quick and user-friendly operation?
A: The device features a 7-inch color touchscreen panel for intuitive control, adjustable test strokes up to 120 mm, semi-automatic operation, and audio/visual alarms. Its data storage, USB/RS232 connectivity, and multi-language support further streamline the testing process.