Product Description
Product FeaturesNote1
- Ten (upper and lower) sealing jaws with metal surfaces to obtain heat sealing parameters that are close to actual parameters
- Digital P.I.D. temperature control technology ensures the preset temperature to be reached rapidly without fluctuations
- Auto constant pressure technology guarantees the stable sealing pressure, requiring no manual adjustment
- Auto leveling technology of sealing jaws ensures uniform sealing performance
- Wide range control of temperature, pressure and time that meet various test conditions
- Manual or pedal switch, as well as anti-scald design provides convenient and safe operating environment
- Professional software supports remote operation for convenient data saving, exporting and printing
Excellent User-oriented, High-efficient and Safe Designs
- The instrument can complete 5 groups of specimen tests at a time, helps the user to obtain heat sealing parameters of the specimens accurately and efficiently.
- The temperature of upper sealing jaws and lower sealing jaws can be controlled separately, which can meet the requirements for different combination of temperatures
- Separated type sealing jaws can be easily replaced
- Manual and pedal switch mode for starting test as well as the anti-scald design ensures the safe operation
High-end and Easy-to-Use Embedded Computer-controlled System
- The instrument is equipped with large size tablet (touch screen), which is easy to operate and observe during the test process
- Brand new software simplifies the testing process.
- The system supports comparison analysis of groups of test data with unit conversion function
- USB ports and internet interface for connecting of external device and data transmission
- The instrument conforms to the requirements of GMP (optional)
- Labthinks unique data security system separates the test data from the computer to avoid the risks caused by computer virus
- Labthinks unique DataShiledTM System for data management and connecting with information system (optional)
Test StandardNote1
ASTM F2029, QB/T 2358, YBB 00122003
Applications
| Basic Applications |
- Films with Smooth Surface
Including plastic films, plastic composite films, paper-plastic composite films, coextruded films, aluminized films, aluminum foils, aluminum foil composite films and many others. Heat sealing surface should be smooth and width can be designed based on user requirements.
|
- Films with Decorative Pattern Surface
Including plastic films, plastic composite films, paper-plastic composite films, coextruded films, aluminized films, aluminum foil, aluminum foil composite films and many others. Heat sealing surface can be designed based on user requirements.
|
| Extended Applications |
- Plastic Flexible Tubes
The ends of plastic flexible tubes are placed in between upper and lower jaws and then sealed to form a package.
|
Technical SpecificationsNote2
| Specifications |
C630H Heat Seal Tester |
| Sealing Temperature |
Room temperature 300C |
| Sealing Pressure |
0.1Mpa 0.7 Mpa (14psi 101psi) |
| Resolution of Pressure |
0.001 MPa |
| Dwell Time |
0.1 999.99 s |
| Resolution of Time |
0.01 s |
| Resolution of Temperature |
0.1C |
| Temperature Fluctuation |
0.2C |
| Temperature Accuracy |
0.5C (single point calibration) |
| Temperature Gradient |
20C |
| Gas Supply Pressure |
0.7 Mpa (101psi) |
| Port Size |
8 mm PU Tubing |
| Sealing Area |
40 mm 10 mm |
| Number of Sealing Jaws |
5 groups of upper and lower sealing jaws with independent temperature control |
| Instrument Dimension |
375mm (L) 360 mm (W) 518mm (H) |
| Power Supply |
220VAC 50Hz / 120VAC 60Hz |
| Net Weight |
55 kg |
Configurations
- Standard Configurations
- Instrument, Tablet, Pedal Switch, High-temperature Welding Cloth, Sample Cutter, 8mm PU Tubing (2m)
- Optional Parts
- High-temperature Welding Cloth, Air Compressor, GMP System, DataShieldTM Note3
- Note
- 1. The gas supply port of the instrument is 8 mm PU Tubing;
2. Customers need to prepare gas supply.
Note 1: The described test standard, applications and product features should be in line with Technical Specifications.
Note 2: The parameters in the table are measured by professional operators in Labthink laboratory under strictly controlled laboratory conditions.
Note 3: DataShieldTM provides safe and reliable data application support. Multiple Labthink instruments can share one single DataShieldTM system which can be configured as required.
Reliable Seal Testing for Packaging IntegrityEnsure your packaged products meet the highest quality standards with our Leak & Seal Integrity Tester. Designed for diverse industrial applications, this instrument evaluates leak and seal strength with a range of test modes, providing precise measurement and quick response. Its modular design accommodates various pack sizes, making it suitable for evolving needs in packaging lines.
Data Management and User-Friendly OperationData storage is seamless with internal memory and export capabilities via USB or RS232. Operators benefit from a digital/touch screen interface, multilingual support, and real-time result monitoring. The system not only aids compliance but also streamlines record-keeping and quality assurances for audits and analyses.
Easy Calibration and Adjustable ConfigurationEach unit comes calibrated and certified, ensuring measurement accuracy from installation. The machine's adjustable sample holding fixtures and customizable test settings deliver flexibility for different packaging formats, while user-configurable programs enable tailored testing regimens to meet diverse requirements effortlessly.
FAQ's of Flow Wrap Leak and Seal Integrity Testing Instruments:
Q: How does the Flow Wrap Leak and Seal Integrity Tester evaluate package integrity?
A: The instrument performs burst, creep, and creep-to-failure tests by applying vacuum or pressure using its integrated pump, assessing both leak rates and seal strength. Real-time readings and precise controls ensure accurate detection of weaknesses in packaging seals.
Q: What are the benefits of using a stainless steel, powder-coated body?
A: The stainless steel construction with powder coating provides exceptional durability, corrosion resistance, and longevity, making it suitable for frequent industrial use and easy to maintain in cleanroom environments.
Q: When is calibration required for this testing equipment?
A: Calibration is essential before initial use and periodically according to your facility's quality protocols or regulatory guidelines. Each instrument is delivered with a calibration certificate for immediate compliance.
Q: Where can the tester be installed and how is it mounted?
A: This is a benchtop instrument designed to be easily set up in laboratory or production areas. Its compact build (approx. 25 kg) fits most workspaces, and boxed or crated packaging ensures safe transport and storage.
Q: What data management features are available for test results?
A: The tester is equipped with internal memory for data storage and offers exporting capabilities via USB or RS232. This facilitates seamless documentation, traceability, and further analysis of test outcomes.
Q: How can users customize the testing process for different packaging types?
A: Adjustable sample holding fixtures accommodate varying pack sizes, and user-configurable test programs allow setting up specific parameters, ensuring suitable testing for bags, flow wraps, and other format variations.
Q: What industries benefit most from this leak and seal integrity tester?
A: Industries involved in food, pharmaceutical, medical device, and general packaging manufacturing benefit by ensuring their products maintain required seal integrity, enhancing safety, compliance, and customer satisfaction.