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Precise Evaluation of prefilled syringes Seal Integrity with Vacuum Decay Measurement

Precise Evaluation of prefilled syringes Seal Integrity with Vacuum Decay Measurement

50000 USD ($)/Set

Product Details:

  • Resolution 0.01 kPa
  • Interface Type RS232/USB
  • Mounting Type Bench-top
  • Response Time <2 seconds
  • Automation Grade Automatic
  • Measuring Range 0.1 kPa resolution
  • Specimen Size 1 mL to 50 mL prefilled syringes
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Precise Evaluation of prefilled syringes Seal Integrity with Vacuum Decay Measurement Price And Quantity

  • 50000.00 - 500000.00 USD ($)/Set
  • 50000 USD ($)/Set
  • 1 Set

Precise Evaluation of prefilled syringes Seal Integrity with Vacuum Decay Measurement Product Specifications

  • Non-destructive, reproducible, automatic operation
  • Single or batch testing
  • 350 mm
  • RS232/USB
  • 0.01 kPa
  • <2 seconds
  • Bench-top
  • Up to 150 mm
  • 0.1 kPa resolution
  • Automatic
  • Syringe seal integrity test
  • 1 mL to 50 mL prefilled syringes
  • Automatic Vacuum Decay
  • Max. 120 mm
  • 6 mm (standard fitting)
  • Precise evaluation of syringe seal integrity in pharmaceutical packaging
  • Digital LCD
  • Standard industrial build
  • 50/60 Hz
  • 220V/50Hz
  • Vacuum Decay Leak Tester
  • 0.5% F.S.
  • Approx. 35 kg
  • 20% 80% RH
  • -100 to 0 kPa
  • 0.6 0.8 MPa
  • 1 syringe per test
  • 0.5 20 mm/s
  • AC 220V, 50/60Hz
  • 5C 40C

Precise Evaluation of prefilled syringes Seal Integrity with Vacuum Decay Measurement Trade Information

  • 1 Set Per Week
  • 1 Week
  • Yes
  • Contact us for information regarding our sample policy
  • Australia, Central America, South America, Eastern Europe, Africa, North America, Western Europe, Middle East

Product Description

Featuresnote1

Batch Testing

  • Equipped with fully-automatic gravity fed sample feeder, which is Labthinks latest scientific and technological achievement that can facilitate continuous testing of 20 to 120 samples.
  • A & B dual-channel design can test samples of two different specifications simultaneously.
  • The target vacuum degree can be set by the operator to meet testing requirements of different samples.
  • Dual methods of vacuum decay and pressure decay provide the flexibility to accommodate various types of package samples.

Precise Data

  • Advanced pressure detection technology, using world renowned components for data stability which is not affected by ambient environment.
  • Advanced microflow automatic flow control technology that can accurately simulate different sizes of leakage holes without manual adjustment.
  • Both the differential pressure transducer and flow meter are traceable to NIST.
  • The system can achieve a higher test repeatability of 1um.

Intelligent Control

  • 15.6" embedded touch tablet computer with Windows OS.
  • New longitudinal interface layout, and easy to use graphic user interface.
  • Automatic alarm, automatic capture, automatic collection of unqualified samples.
  • The pressure curve is displayed in real time, and the test results are counted automatically.
  • Leakage rates are calculated automatically.
  • The system is equipped with various sensors as intelligent reminders for safer operation and control.
  • Universal printer can be connected for test results output.
  • The system features embedded with USB and network ports to facilitate the external access and data transmission of the system, which can be upgraded remotely

Security Compliance

  • Verified by compensation and calibration methods.
  • The leak tester meets GMP requirements for data traceability and meets the needs of the pharmaceutical industry.
  • User operation permission is managed at multiple levels, and the permission content can be configured on demand.
  • Electronic signature is designed according to the standard requirements of 21 CFR Part11.

Test Principle

The sample is placed in the sample feeder and automatically delivered into the test cell. The leak rate and other results can be calculated and obtained by analyzing pressure changes measured by the sensor.

Reference Standards

ASTM F2338, YY-T 0681.18, and USP<1207>

Applications

Basic Applications Vials Various vial sealing test.
Extended Applications Ampoule Various ampoule bottle sealing tests.
Cartridge Bottles Various cartridge bottle sealing tests.
Injection bottles Various injection bottles sealing test.

Technical Parameters

Table 1: Test Parameters Note2

ParameterModel C690H
Testing Range um(Reference aperture size USP1207) 3i8igreat leakage
Detection Lower Limit um 3
Resolution um 0.1
Repeatability um 1
Pressure Range kPa -100i0ii14100
Extended Functions 21 CFR Part11 Optional
GMP computer system requirements Optional

Table 2: Technical Specifications

Testing Cell 1 set for A group and 1 set for B group
Sample Feeder 1 set for A group and 1 set for B group
Sample Size I45 mm80mmNote3
Sample Quantity 20120 pieces
Gas Specifications Compressed Air (Gas source is provided by the user)
Gas Source Pressure 40.6 PSI / 500 kPa
Port Size I6 mm Polyurethane tube
Dimensions 33.4 H x 19.6 W x 28.7 D (85cm 50cm 73cm)
Power 120VAC10% 60Hz / 220VAC10% 50Hzi14select one from the twoi14
Net weight 209Lbs (95kg)

Product Configuration

Standard Configuration Mainframe, embedded tablet computer, software, flow meter, European vacuum pump, I6 mm polyurethane tube
Customization Test cell and sample feeder of group A, test cell and sample feeder of group B, negative standard reference sample and positive standard reference sample designed according to sample specifications
Optional Parts GMP computer system requirements, 21 CFR Part11, air compressor, IQ/OQ/PQ documents

Note 1: The described product characteristics are subject to the specific annotation of the "Technical Parameters" table.
Note 2: The parameters in the table are measured in the Labthink laboratory by professional operators according to the requirements and conditions of the relevant laboratory environmental standards.
Note 3: Group C test cell can be customized for samples beyond the "Sample Size", but the lower detection limit and test range will change according to the sample size, and the actual delivery shall prevail.



Advanced Non-Destructive Testing

Utilizing automatic vacuum decay technology, this tester offers rapid and reproducible assessments of syringe seal integrity without damaging samples. The method is highly sensitive, ensuring even minute leaks are detected while preserving the tested product for further use or analysis.


Intuitive and User-Friendly Operation

Equipped with a digital LCD, touch panel, and key controls, the instrument allows for straightforward operation across multiple languages. Its easy front-loading mechanism and customizable chambers provide versatility for a wide range of syringe types and sizes.


Robust Data Management and Compliance

With internal storage for over 1,000 test records, an audit trail, PDF print-out capabilities, and compliance with USP <1207> and ASTM F2338, this system guarantees data integrity and supports industry-mandated documentation requirements.

FAQ's of Precise Evaluation of prefilled syringes Seal Integrity with Vacuum Decay Measurement:


Q: How does the Vacuum Decay Leak Tester evaluate the seal integrity of prefilled syringes?

A: The device uses an automatic vacuum decay method: it applies vacuum to a sealed test chamber containing the syringe and monitors pressure changes, enabling sensitive detection of leaks, in accordance with USP <1207> and ASTM F2338 guidelines.

Q: What types and sizes of syringes can be tested with this equipment?

A: The chamber is customizable and accommodates a range of prefilled syringes from 1 mL to 50 mL, making it suitable for both small and large formats commonly used in pharmaceutical packaging.

Q: When should this leak tester be used in the pharmaceutical workflow?

A: The optimal time for use is during quality assurance and final product checking to ensure that all prefilled syringes meet regulatory seal integrity standards before market release or shipment.

Q: Where can the Vacuum Decay Leak Tester be installed and used?

A: Designed as a bench-top unit, it can be set up in pharmaceutical production environments, quality control labs, or research facilities requiring compliant and efficient integrity testing.

Q: What is the process for operating the tester and recording results?

A: Users load a syringe using the easy-access front mechanism, select settings via the touch panel, and initiate the test. Results are visually displayed, stored internally (up to 1,000 records), and available for PDF print-out or audit review.

Q: Why is vacuum decay measurement beneficial for evaluating syringe seal integrity?

A: Vacuum decay testing is non-destructive, accurate, and repeatable, enabling detection of very small leaks without compromising the syringes, preserving their usability for further use or quality assurance sampling.

Q: How does the system ensure safety during operation?

A: The tester is equipped with a pressure relief valve, emergency stop button, and robust stainless steel/acrylic construction to maximize operator safety and instrument durability during use.

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