Product Description
Product Featuresnote1
OTR/WVTR tested in One Instrument
- OTR WVTR mode, OTR mode and WVTR mode are available for selection.
- OTR and WVTR tests can be automatically completed for each sample mounting.
- Genuinely reflect the OTR WVTR performance of the same sample, avoiding effect on test data due to sample contamination arising from instrument switching.
Coulometric Oxygen Sensor
- The instrument is equipped with a ppb level Coulometric Oxygen Sensor, as one of new Labthink technical achievements, which can obtain a lower limit of the test.
- Designed according to ASTM D3985 with absolute value, and no calibration is permitted.
- Longer service life, two times longer than that of a traditional Coulometric oxygen sensor.
- Over limit alarm and automatic protection.
Infrared Moisture Sensor
- The instrument is equipped with Labthink patented infrared moisture sensor which can obtain a lower limit of the test.
- Designed according to ASTM F1249.
- Longer service life, non-consumable.
- Over limit alarm and automatic protection.
Accurate Data
- Brand new rainbow bridge structural test cell and 360 air circulation constant temperature technology ensure better temperature stability.
- In the test process, the automatic control on flow, temperature and relative humidity is realized, reaching higher accuracy.
- The test cell is equipped with a high-precision humidity sensor to monitor and record humidity changes in real time.
High Efficiency 6 Test Cells
- Independent six sets of 50cm2standard area test cells, which is three times the traditional oxygen transmission rate test instrument.
- Six samples can be tested at the same time under the same conditions, with independent tests data.
- In the same test cycle, the number of samples completed increases from 2 to 6.
- Automatic sample clamping, saving time and effort, ensuring consistent clamping force and better sealing.
Intelligent Operation
- The 12 Inch Touch panel of windows system is used for more convenient operation.
- Automatic mode - after inputting test temperature and humidity and clicking one key, the test proceeds automatically.
- Intelligent test cell hood which opens and closes automatically with sound and light alert.
Safe and Reliable
- Safe Running: Labthinkis high-end industrial computer is embedded to eliminate the system failure caused by computer virus and ensure the operation reliability and data storage security.
- Safe Operation: equipped with optical and other intelligent sensors as well as intelligent sound and light alarms to ensure the operation safety.
- Safe Performance: the instrument uses global renowned brand components with stable and reliable performance.
Space Saving
- The width of the instrument is only 1/3 of the traditional six-cell instrument, saving laboratory space.
Powerful Functions
- Professional test mode provides flexible and plentiful control functions to meet the needs of scientific research.
- Display oxygen/water vapor transmission rate curve, oxygen/water vapor transmission coefficient curve, temperature curve and humidity curve.
- Wide temperature range, allowing the barrier test at different temperatures (customized).
- The gas purification device independently developed by Labthink can remove trace oxygen in nitrogen, providing oxygen-free carrier gas (optional).
Testing Principle
The pre-treated sample is clamped between the test chambers, oxygen or nitrogen with stable relative humidity flows on one side of the film, and the high purity nitrogen flows on the other side; oxygen or water molecules diffuse through the film into high-purity nitrogen on the other side, and are carried to the sensor by the flowing nitrogen. By analyzing the oxygen or water vapor concentration measured by the sensor, the oxygen or water vapor transmission rate can be calculated.
Reference Standards
ASTM D3985, ASTM F1307, GB/T 19789, GB/T 31354, DIN 53380-3, JIS K7126-2-B, YBB 00082003-2015
ASTM F1249, ISO 15106-2, GB/T 26253, JIS K7129, YBB00092003-2015
Test Applications
| Applications |
- Films
The oxygen and water vapor transmission rate tests of various plastic films, paper-plastic composite films, co-extrusion films, aluminized films, aluminum foil composite films, glass fiber aluminum foil paper composite films and other film-like materials.
|
- Sheets
The oxygen and water vapor transmission rate tests of PP sheet, PVC sheet, PVDC sheet, metal foil, rubber sheet, silicon sheet and other sheet materials.
|
Technical Specifications
Table 1: Test ParametersNote2
| Parameter/Model |
Model C406H |
| OTR Test Range |
cc/(m2iday) (Standard area 50cm2) |
0.02 200 |
| cc/(m2iday) (MASK area 1cm2) |
1 10000 (Optional) |
| cc/(m2iday) (MASK area 5cm2) |
0.2 2000 (Optional) |
| OTR Resolution |
cc/(m2iday) |
0.0001 |
| OTR Repeatability |
cc/(m2iday) |
0.02 or 1%, whichever is greater |
| WVTR Test Range |
g/(m2iday) (Standard area 50cm2) |
0.02 40 |
| g/(m2iday) (MASK area 5cm2) |
0.2 400 (Optional) |
| g/(m2iday) (MASK area 1cm2) |
1 2000 (Optional) |
| WVTR Resolution |
g/(m2iday) |
0.0001 |
| WVTR Repeatability |
g/(m2iday) |
0.02 or 2%, whichever is greater |
| Temperature range |
C |
15 - 50 5 i 60 (Customized) |
| Temperature fluctuation |
C |
i0.15 |
| Humidity range |
%RH (Within standard temperature range) |
0%, 5 - 902%, 100% |
| Extended functions |
GP-01 Gas Purification Unit |
Optional |
| DataShieldTMNote3 |
Optional |
| Computer System required by GMP |
Optional |
| CFR21 Part11 |
Optional |
Table 2: Technical Specifications
| Test Chamber |
6 test chambers |
| Specimen Size |
4.6i x 4.6ii1411.7cmi11.7cm) |
| Specimen Thickness |
i120 Mili143mmi14 |
| Standard Test Area |
50 cm2 |
| Carrier Gas |
99.999% high purity nitrogen, 99.5% oxygen (gas source is out of supply scope) |
| Carrier Gas Pressure |
i 40.6 PSI / 280 kPa |
| Port Size |
1/8 inch metal tubing |
| Power Supply |
120VACi10% 60Hz / 220VACi10% 50Hzi14either one of twoi14 |
| Instrument Dimensions |
23.6i H x 19.2i W x 25.9i D (60cmi 49cmi 66cm) |
| Net weight |
220Lbsi14100kgi14 |
Configurations
- Standard Configurations
- Mainframe, tablet, sampler, vacuum grease, polyurethane pipe of 6 mm in diameter
- Optional Parts
- GP-01 Gas Purification Unit, air compressor, CFR21Part11, GMP computer system requirements and DataShieldTMData ShieldNote3
- Remarks
- 1. The gas supply port of the instrument isi 6 mm polyurethane pipe (pressure i 79.7 psi / 550 kPa);
2. Customers will need to prepare for gas supply and distilled water.
Note 1: All the product features are subject to detailed descriptions in the "Technical Parametersi.
Note 2: The parameters in the table are measured by professional operators in Labthink Laboratory according to the requirements and conditions of relevant laboratory environmental standards.
Note 3: DataShieldTMData Shield System provides safe and reliable data application support. The system can be shared by multiple Labthink products. Please purchase separately as needed.
Precision Testing for Barrier PropertiesEngineered for rigorous laboratory conditions, this equipment delivers accurate assessment of oxygen, water vapor, and gas permeability in dairy packaging materials. With a programmable temperature and humidity range, its versatility supports various research and quality control scenarios, ensuring materials meet crucial barrier requirements for product shelf life and quality.
Comprehensive Data Management and ReportingProfessional software supports automatic data acquisition, internal memory for up to 100 results, and flexible export via USB, RS232, or LAN. The touchscreen digital display provides an intuitive user experience, while multilingual support and auto-calibration features simplify day-to-day operations and reporting.
Compliance and Safety AssuranceConforming to international standards (ASTM, ISO, GB), this equipment ensures global compliance and reliable results. Integrated safety mechanisms, including overpressure and overcurrent protection, safeguard both operators and instruments, making it suitable for intensive laboratory use in manufacturing and exporter environments.
FAQ's of Technical Evaluation of Barrier Properties for Dairy Packaging Materials:
Q: How does the equipment evaluate the barrier properties of dairy packaging materials?
A: The equipment utilizes either a coulometric or an infrared sensor (configurable) to measure the permeability of gases, such as oxygen and water vapor, through packaging materials. By controlling environmental variables including temperature and humidity, it provides accurate, reproducible results for different sample types like films, bottles, and containers.
Q: What types of samples can be tested with this barrier property equipment?
A: The customizable specimen holder allows testing of various sample formats including flat films, rigid bottles, and containers. Specimen sizes up to 100 mm 100 mm and capacities up to 5 liters are supported to accommodate the common packaging materials used in the dairy industry.
Q: When is it recommended to perform barrier property testing?
A: Testing is essential during material development, before scaling up production, and for routine quality control in dairy packaging. It helps identify and verify the protective characteristics of packaging materials, ensuring compliance with industry standards and prolonging product shelf life.
Q: Where should this equipment be installed for optimal performance?
A: For best results, it should be set up in a dust-free, well-ventilated laboratory environment. Benchtop mounting and a moderate machine weight (approx. 50 kg) make it suitable for most quality control labs, research institutions, or manufacturer facilities handling dairy packaging materials.
Q: What is the process for calibrating and operating the equipment?
A: The device features an automatic calibration system with traceable standards, reducing manual intervention and ensuring measurement accuracy. Users can select sample type, test parameters (e.g., speed, range, environmental conditions), and operate the equipment through a touchscreen digital display, following prompts for straightforward test setup and execution.
Q: How can testing data be stored and exported for reporting?
A: Results are stored in the device's internal memory, with a capacity for up to 100 test records. Data can be exported via USB, RS232, or LAN, allowing seamless transfer to external computers for further analysis or compliance reporting. The included software generates professional test reports in several languages.
Q: What are the main benefits of using this barrier property testing equipment for dairy packaging?
A: This equipment offers high sensitivity, adjustable testing modes, and automatic operation, enabling accurate and efficient analysis of packaging barriers. Its compliance with ASTM, ISO, and GB standards guarantees trustworthy testing, while built-in safety features and user-friendly controls enhance operational safety and productivity in laboratory environments.