Product Description
Features
Professional
With innovative research and development, Labthink C640 Thickness Tester uses high precision displacement sensor, supported by scientific structure and professional control technology, which makes C640 greatly improved in stability, repeatabilityNote1 and accuracy.
- The instrument conforms to standards for mechanical contact method. The pressure foot can be lifted and lowered automatically, which can minimize the errors caused by human operation.
- Contacting time and test speed can be set as required. Customization is available for multiple contact areas and pressures, which can meet the requirements for various test conditions.
- Manual and automatic test modes can be selected by the users
- Calibration of multiple points can improve the linearity of the whole test range, which ensures the accuracy of measured results.
- Standard gauge block is available for fast calibration
High Efficiency
The instrument is featured with high efficiency and automatic design of structure, which minimize the human operation in measuring process. Intelligent controlling and data processing functions make it easy and reliable for test operation and data processing.
- Parameter program function enables the user to save all test parameters in a file so that those parameters can be applied directly for the same tests next time, which can help the user save time and minimize the error when inputting parameters manually.
- Test results include maximum value, minimum value, average value and standard variation, which can be displayed to the user directly.
- Result comparison function can help the user in evaluation of results.
- Auto sampling function (optional), feeding space, feeding speed, measure points can be set as required, which ensures the accuracy of multiple successive points measurement.
Intelligent
The instrument is embedded with Labthinks latest operating software, which is featured with user-friendly interface, intelligent data processing, strict user management and secure data storage. It also supports Labthink exclusive DataShieldTM (Optional) which provides the users with safe and reliable management of test data and test reports.
- Test data can be displayed in various forms including curves and data list
- Test data will be saved and encrypted in a unique way so that all the test information will be saved securely and reliably and protected from being tampered
- Various forms of test data can be searched, exported and printed out
Note: The described features should be in line with Table 1: Test Parameters.
Note1: The Repeatability refers to the repeatability within the test range.
Test Principle
The pre-conditioned specimen is placed on a flat test plane, the pressure foot which is paralleled to the test plane will drop down on the upper surface of the specimen with certain pressure applied on. The displacement sensor with the pressure foot will detect the space between the upper and lower surface of the specimen, which is the thickness of the specimen.
Test Standards
ISO 4593, ISO 534, ASTM D6988, ASTM F2251, GB/T 6672, GB/T 451.3, TAPPI T411, BS 2782-6, DIN 53370, ISO 3034, ISO 12625-3, ISO 5084, ASTM D374, ASTM D1777, ASTM D3652, GB/T 6547, GB/T 24218.2, FEFCO No 3, EN 1942, JIS K6250, JIS K6783, JIS Z1702
Note: The described test standards should be in line with Table 1: Test Parameters.
Applications
| Basic Applications |
- Films and Sheeting
Thickness measurement of various plastic films, sheeting, and diaphragms, etc.
|
- Paper
Thickness measurement of various paper, paper board and composite paper board, etc.
|
| Extended Applications |
- Metal Pieces & Silicon Wafers
Thickness measurement of silicon wafers, foils and various metal pieces, etc.
|
- Corrugated Paperboard
Thickness measurement of corrugated paperboard
|
- Textiles
Thickness measurement of textiles including woven fabrics, knitted fabrics, coated fabrics
|
- Non-woven Fabrics
Thickness measurement of non-woven fabrics e.g. baby diapers, sanitary napkins and medical masks, etc.
|
- Other Materials
Thickness measurement of solid insulation materials, adhesive tapes, earthwork synthetic materials and rubbers, etc.
|
Technical Specifications
Table 1: Test Parameters Note1
| Parameter Model |
C640M |
C640H |
| Test Range (Standard) |
mm |
0 2 |
0 2 |
| Resolution |
m |
0.1 |
0.1 |
| RepeatabilityNote3 |
m |
0.8 |
0.4 |
| Test Range (Optional 1) |
mm |
0 6 |
0 6 |
| Test Range (Optional 2) |
mm |
0 12 |
0 12 |
| Feeding Space |
mm |
0 1000 (Adjustable) |
| Feeding Speed |
mm/s |
1.5 80 (Adjustable) |
| Additional Functions |
Auto Sampler |
Optional |
Optional |
DataShieldTM Note2
|
Optional |
Optional |
Table 2: Technical Specifications
| Measuring Method |
Mechanical Contact Method |
| Test Pressure & Contact AreaNote3 |
Film: 17.51 KPa, 50 mm2 |
| Paper: 1001 KPa (Standard) / 501kPa (Optional), 200mm2 |
| Instrument Dimension |
370 mm (L) x 350 mm (W) x 410 mm (H) |
| Net Weight |
26kg |
Note1: The parameters in the table are measured by professional operator in Labthink laboratory according to relative requirements for laboratory standard conditions. For extended applications, customization is available to meet the special testing requirements.
Note2: DataShieldTM provides safe and reliable data application support. Multiple Labthink instruments can share one single DataShieldTM system which can be purchase as required.
Note3: Test pressure and contact area can be selected for paper or film. There are two options for test pressure for paper, i.e. 100kPa (standard) and 50kPa(optional). For other test pressure and contact area or curved pressure foot, customizations are available.
Advanced Measurement TechnologyEquipped with a capacitive thickness sensor and an electrochemical oxygen sensor, this gauge leverages non-destructive optical and gas transmission methods to accurately measure film quality. Quickly analyze up to 10 specimens simultaneously and achieve high-resolution readings, ensuring superior film integrity evaluation in a controlled environment.
Efficient Data Handling and AnalysisThe internal memory stores up to 10,000 results, allowing extensive data logging for trend analysis and traceability. Easy integration with a Windows-based software suite enables streamlined analysis, report generation, and export via USB or RS232 for further data utilization.
Designed for Industrial LaboratoriesRugged and portable, the gauge features heavy-duty caster wheels and a compact bench-top footprint, adapting to diverse laboratory layouts. With rapid response time (2 seconds), quiet operation (<50 dB), and auto-calibration using certified standards, this equipment supports consistent, precise, and efficient film testing workflows.
FAQ's of Gauging Film Layer Thickness and Its Correlation to Oxygen Permeability efficiency:
Q: How does the gauge measure film thickness and oxygen permeability?
A: The device applies a capacitive thickness sensor and an electrochemical oxygen sensor, utilizing non-destructive optical and gas transmission principles. This enables simultaneous measurement of multi-layer film thickness (0.01-2.0 mm) and oxygen permeability (0.01-2000 cc/m224hr), providing rapid, accurate results without compromising sample integrity.
Q: What process is followed for calibration, and how often should it be performed?
A: Calibration is accomplished automatically using standard certified samples. It is recommended to calibrate the equipment routinely, especially before critical measurement series or whenever accuracy must be assured, ensuring compliance with ASTM D3985 and ISO 15105-2 requirements.
Q: When and where is this equipment best utilized?
A: This gauge is optimal for use in industrial laboratory environments, especially for quality control in film manufacturing and exporting. Its semi-automatic operation and noise level below 50 dB make it suited for routine testing during production batches or R&D trials.
Q: What are the benefits of using this gauge for film manufacturers?
A: Manufacturers benefit from rapid testing, multi-layer analysis, high measurement accuracy (0.001 mm for thickness, 2% for oxygen), and robust data management. These features enable improved product quality, process optimization, and compliance with international standards.
Q: How is data managed and accessed for further reporting or analysis?
A: Test results are stored in the internal memory (up to 10,000 entries). Data can be transferred to a Windows-compatible analysis suite via USB or RS232 interface, facilitating detailed reporting, trend analysis, and compliance documentation.
Q: What usage conditions and specimen requirements should be followed?
A: For optimal performance, maintain laboratory conditions of 15-40C and 30-85% RH. The device accommodates up to 10 specimens (100 mm 100 mm each), supporting a test width of 60 mm and a stroke of 500 mm, ensuring consistent test reproducibility.
Q: Where can the device be transported and installed within the facility?
A: Thanks to its heavy-duty caster wheels and bench-top design, the gauge can be easily transported and positioned across various laboratory stations, providing flexibility for workflow adjustments or relocating to different testing zones as needed.