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Oxygen and Water Vapor Transmission Rate Testing Application in Food Packaging Technology

Oxygen and Water Vapor Transmission Rate Testing Application in Food Packaging Technology

50000 USD ($)/Set

Product Details:

  • Equipment Type Transmission Rate Testing Machine
  • Specimen Size 108 mm x 108 mm
  • Test Range 0.01 - 1000 g/m224h (Water Vapor), 0.01 - 3000 cc/m224h (Oxygen)
  • Gas Pressure 0.6 MPa
  • Temperature 10C - 50C
  • Display Type LCD Digital Display
  • Response Time 10 s
  • Click to View more
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Oxygen and Water Vapor Transmission Rate Testing Application in Food Packaging Technology Price And Quantity

  • 50000 USD ($)/Set
  • 50000.00 - 100000.00 USD ($)/Set
  • 1 Set
  • Coulometric Sensor (Oxygen), Infrared Sensor (Water Vapor)
  • RoHS/CE Certified
  • 400 mL
  • Up to 1000 test results
  • Low Maintenance Design
  • Standard Reference Film
  • High Sensitivity Electrochemical
  • Compatible with Data Management Software
  • 86 kPa - 106 kPa
  • 5 min

Oxygen and Water Vapor Transmission Rate Testing Application in Food Packaging Technology Product Specifications

  • Laboratory Analysis and Quality Control
  • 10% - 90% RH
  • Manufactured Material: Stainless Steel
  • 8 mm
  • 62 kg
  • Automatic
  • 50 Hz
  • 1 - 3
  • 1 - 99 mm/min
  • 10 - 300 mm
  • 1%
  • Oxygen and Water Vapor Transmission
  • 0.01 g/m224h
  • 450 mm
  • Microprocessor Controlled
  • High Precision, Stable Performance
  • Floor Standing
  • AC 220V
  • AC 220 V, 50 Hz
  • USB, RS232
  • 0.01 - 1000 g/m224h (Water Vapor), 0.01 - 3000 cc/m224h (Oxygen)
  • 0.6 MPa
  • 30 mm
  • Transmission Rate Testing Machine
  • 108 mm x 108 mm
  • Maximum 3 specimens
  • 10C - 50C
  • Food Packaging Barrier Property Testing
  • LCD Digital Display
  • 10 s
  • Coulometric Sensor (Oxygen), Infrared Sensor (Water Vapor)
  • RoHS/CE Certified
  • 400 mL
  • Up to 1000 test results
  • Low Maintenance Design
  • Standard Reference Film
  • High Sensitivity Electrochemical
  • Compatible with Data Management Software
  • 86 kPa - 106 kPa
  • 5 min

Product Description

Product Featuresnote1

OTR/WVTR tested in One Instrument

  • OTR WVTR mode, OTR mode and WVTR mode are available for selection.
  • OTR and WVTR tests can be automatically completed for each sample mounting.
  • Genuinely reflect the OTR WVTR performance of the same sample, avoiding effect on test data due to sample contamination arising from instrument switching.

Coulometric Oxygen Sensor

  • The instrument is equipped with a ppb level Coulometric Oxygen Sensor, as one of new Labthink technical achievements, which can obtain a lower limit of the test.
  • Designed according to ASTM D3985 with absolute value, and no calibration is permitted.
  • Longer service life, two times longer than that of a traditional Coulometric oxygen sensor.
  • Over limit alarm and automatic protection.

Infrared Moisture Sensor

  • The instrument is equipped with Labthink patented infrared moisture sensor which can obtain a lower limit of the test.
  • Designed according to ASTM F1249.
  • Longer service life, non-consumable.
  • Over limit alarm and automatic protection.

Accurate Data

  • Using 360 air circulation constant temperature technology, the temperature stability is better.
  • Equipped with high-precision temperature and humidity sensor, to monitor and record temperature and humidity changes in real time.
  • In the test process, the automatic control on flow, temperature and relative humidity is realized, reaching higher accuracy.
  • Higher test repeatability of 0.01 cc / (m2day) can be achieved.

High Efficiency Three-cell

  • Independent three sets of 50cm2 standard area test cells, in line with parallel sample detection required by standards.
  • Three samples can be tested at the same time under the same conditions, with independent tests data.
  • In the same test cycle, the number of samples completed increases from 2 to 3.
  • Automatic sample clamping, saving time and effort, ensuring consistent clamping force and better sealing.

Intelligent Operation

  • The 12 Inch Touch panel of windows system is used for more convenient operation.
  • Automatic mode - after inputting test temperature and humidity and clicking one key, the test proceeds automatically.
  • New drawer type test cell, one key automatic in-and-out with sound and light reminder.

Safe and Reliable

  • Safe Running: Labthinks high-end industrial computer is embedded to eliminate the system failure caused by computer virus and ensure the operation reliability and data storage security.
  • Safe Operation: equipped with optical and other intelligent sensors as well as intelligent sound and light alarms to ensure the operation safety.
  • Safe Performance: the instrument uses global renowned brand components with stable and reliable performance.

Powerful Functions

  • Professional test mode provides flexible and plentiful control functions to meet the needs of scientific research.
  • Display oxygen/water vapor transmission rate curve, oxygen/water vapor transmission coefficient curve, temperature curve and humidity curve.
  • Wide temperature range, allowing the barrier test at different temperatures (customized).
  • The gas purification device independently developed by Labthink can remove trace oxygen in nitrogen, providing oxygen-free carrier gas (optional).

Testing Principle

The pre-treated sample is clamped between the test chambers, oxygen or nitrogen with stable relative humidity flows on one side of the film, and the high purity nitrogen flows on the other side; oxygen or water molecules diffuse through the film into high-purity nitrogen on the other side, and are carried to the sensor by the flowing nitrogen. By analyzing the oxygen or water vapor concentration measured by the sensor, the oxygen or water vapor transmission rate can be calculated.

Reference Standards

ASTM D3985, ASTM F1307, GB/T 19789, GB/T 31354, DIN 53380-3, JIS K7126-2-B, YBB 00082003-2015

ASTM F1249, ISO 15106-2, GB/T 26253, JIS K7129, YBB00092003-2015

Test Applications

Applications
  • Films
    The oxygen and water vapor transmission rate tests of various plastic films, paper-plastic composite films, co-extrusion films, aluminized films, aluminum foil composite films, glass fiber aluminum foil paper composite films and other film-like materials.
  • Sheets
    The oxygen and water vapor transmission rate tests of PP sheet, PVC sheet, PVDC sheet, metal foil, rubber sheet, silicon sheet and other sheet materials.

Technical Specifications

Table 1: Test Parameters Note2

Parameter/Model Model C403H
OTR Test Range cc/(m2day) (Standard area 50cm2) 0.01 200
cc/(m2day) (MASK area 5cm2) 0.2 2000 (Optional)
cc/(m2day) (MASK area 1cm2) 1 10000 (Optional)
OTR Resolution cc/(m2day) 0.0001
OTR Repeatability cc/(m2day) 0.01 or 1%, whichever is greater
WVTR Test Range g/(m2day) (Standard area 50cm2) 0.005 40
g/(m2day) (MASK area 5cm2) 0.2 400 (Optional)
g/(m2day) (MASK area 1cm2) 1 2000 (Optional)
WVTR Resolution g/(m2day) 0.0001
WVTR Repeatability g/(m2day) 0.005 or 2%, whichever is greater
Temperature range C 15 - 50
5 60 (Customized)
Temperature fluctuation C 0.05
Humidity range %RH (Within standard temperature range) 0%, 5 - 902%
Extended functions GP-01 Gas Purification Unit Optional
DataShieldTM Note3 Optional
Computer System required by GMP Optional
CFR21 Part11 Optional

Table 2: Technical Specifications

Test Chamber 3 test chambers
Specimen Size 4.4 x 4.4i1411.2cm11.2cm)
Specimen Thickness 120 Mili143mmi14
Standard Test Area 50 cm2
Carrier Gas 99.999% high purity nitrogen, 99.5% oxygen (gas source is out of supply scope)
Carrier Gas Pressure 40.6 PSI / 280 kPa
Port Size 1/8 inch metal tubing
Power Supply 120VAC10% 60Hz / 220VAC10% 50Hzi14either one of twoi14
Instrument Dimensions 23.6 H x 19.6 W x 27.5 D (60cm 50cm 70cm)
Net weight 220Lbsi14100kgi14

Configurations

Standard Configurations
Mainframe, tablet, sampler, vacuum grease, polyurethane pipe of 6 mm in diameter
Optional Parts
GP-01 Gas Purification Unit, air compressor, CFR21Part11, GMP computer system requirements and DataShieldTM Data ShieldNote3
Remarks
1. The gas supply port of the instrument isI 6 mm polyurethane pipe (pressure 79.7 psi / 550 kPa);
2. Customers will need to prepare for gas supply and distilled water.

Note 1: All the product features are subject to detailed descriptions in the "Technical Parameters.
Note 2: The parameters in the table are measured by professional operators in Labthink Laboratory according to the requirements and conditions of relevant laboratory environmental standards.
Note 3: DataShieldTM Data Shield System provides safe and reliable data application support. The system can be shared by multiple Labthink products. Please purchase separately as needed.



High-Precision Testing for Packaging Innovation

Ensure the integrity of food packaging with our state-of-the-art OTR and WVTR tester. Leveraging superior electrochemical and infrared sensors and a microprocessor-controlled system, the equipment delivers reliable results for various packaging films. Its high accuracy (1%) and broad measurement ranges make it suitable even for advanced barrier materials.


Efficient and User-Friendly Operation

Streamline your laboratory workflow with quick sample preparation (5 min) and vast data storage capacity (up to 1000 results). The LCD digital display and automation features support efficient data processing while USB and RS232 interfaces facilitate seamless result transfer. Maintenance requirements are minimal due to robust design and construction.


Compliance and Versatility in One Solution

This tester meets international RoHS and CE compliance standards, making it suitable for exporters, manufacturers, and suppliers worldwide, particularly within the Chinese food packaging industry. With a flexible test chamber design and multi-specimen capacity, it's a reliable choice for research, quality control, and development.

FAQ's of Oxygen and Water Vapor Transmission Rate Testing Application in Food Packaging Technology:


Q: How does the Transmission Rate Testing Machine measure oxygen and water vapor permeability?

A: The machine uses a highly sensitive electrochemical (coulometric) sensor to measure oxygen transmission and an infrared sensor for water vapor transmission. This allows for accurate, real-time assessment of barrier properties in food packaging materials.

Q: What is the standard calibration method for this testing equipment?

A: Calibration is performed using a standard reference film. This ensures that all measurements are traceable and consistent, enabling reliable comparison across different test runs and materials.

Q: When should the instrument be calibrated or maintained?

A: Calibration should be performed regularly, particularly before critical analyses or after a change in testing materials. Thanks to its low maintenance design, routine checks and scheduled maintenance are straightforward and infrequent.

Q: Where is this transmission rate tester typically used in the food packaging industry?

A: The tester is often utilized in laboratory analysis and quality control departments by manufacturers, exporters, and suppliers, especially within research and development sectors. Its automatic operation and robust design make it suitable for consistent, high-precision testing environments.

Q: What benefits does storing up to 1000 test results provide?

A: This large data storage capacity allows users to maintain extensive testing records for longitudinal studies, quality audits, and traceability, all while supporting seamless integration with compatible data management software.

Q: How is sample preparation carried out and how long does it take?

A: Sample preparation is straightforward and can be completed in less than or equal to five minutes. The system supports specimen sizes of 108 x 108 mm and can accommodate up to three samples per run, streamlining the testing process.

Q: What are the key advantages of using this automatic transmission rate testing machine?

A: Key advantages include high accuracy (1%), broad test ranges for both oxygen (0.01-3000 cc/m224h) and water vapor (0.01-1000 g/m224h), rapid response times, user-friendly interface, compliance with international standards, and the flexibility to analyze multiple specimens efficiently.

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