Product Description
Product Featuresnote1
OTR/WVTR tested in One Instrument
- OTR \ WVTR mode, OTR mode and WVTR mode are available for selection.
- OTR and WVTR tests can be automatically completed for each sample mounting.
- Genuinely reflect the OTR \ WVTR performance of the same sample, avoiding effect on test data due to sample contamination arising from instrument switching.
Coulometric Oxygen Sensor
- The instrument is equipped with a ppb level Coulometric Oxygen Sensor, as one of new Labthink technical achievements, which can obtain a lower limit of the test.
- Designed according to ASTM D3985 with absolute value, and no calibration is permitted.
- Longer service life, two times longer than that of a traditional Coulometric oxygen sensor.
- Over limit alarm and automatic protection.
Infrared Moisture Sensor
- The instrument is equipped with Labthink patented infrared moisture sensor which can obtain a lower limit of the test.
- Designed according to ASTM F1249.
- Longer service life, non-consumable.
- Over limit alarm and automatic protection.
Accurate Data
- Using 360 air circulation constant temperature technology, the temperature stability is better.
- Equipped with high-precision temperature and humidity sensor, to monitor and record temperature and humidity changes in real time.
- In the test process, the automatic control on flow, temperature and relative humidity is realized, reaching higher accuracy.
- Higher test repeatability of 0.01 cc / (m2day) can be achieved.
High Efficiency Three-cell
- Independent three sets of 50cm2 standard area test cells, in line with parallel sample detection required by standards.
- Three samples can be tested at the same time under the same conditions, with independent tests data.
- In the same test cycle, the number of samples completed increases from 2 to 3.
- Automatic sample clamping, saving time and effort, ensuring consistent clamping force and better sealing.
Intelligent Operation
- The 12 Inch Touch panel of windows system is used for more convenient operation.
- Automatic mode - after inputting test temperature and humidity and clicking one key, the test proceeds automatically.
- New drawer type test cell, one key automatic in-and-out with sound and light reminder.
Safe and Reliable
- Safe Running: Labthinks high-end industrial computer is embedded to eliminate the system failure caused by computer virus and ensure the operation reliability and data storage security.
- Safe Operation: equipped with optical and other intelligent sensors as well as intelligent sound and light alarms to ensure the operation safety.
- Safe Performance: the instrument uses global renowned brand components with stable and reliable performance.
Powerful Functions
- Professional test mode provides flexible and plentiful control functions to meet the needs of scientific research.
- Display oxygen/water vapor transmission rate curve, oxygen/water vapor transmission coefficient curve, temperature curve and humidity curve.
- Wide temperature range, allowing the barrier test at different temperatures (customized).
- The gas purification device independently developed by Labthink can remove trace oxygen in nitrogen, providing oxygen-free carrier gas (optional).
Testing Principle
The pre-treated sample is clamped between the test chambers, oxygen or nitrogen with stable relative humidity flows on one side of the film, and the high purity nitrogen flows on the other side; oxygen or water molecules diffuse through the film into high-purity nitrogen on the other side, and are carried to the sensor by the flowing nitrogen. By analyzing the oxygen or water vapor concentration measured by the sensor, the oxygen or water vapor transmission rate can be calculated.
Reference Standards
ASTM D3985, ASTM F1307, GB/T 19789, GB/T 31354, DIN 53380-3, JIS K7126-2-B, YBB 00082003-2015
ASTM F1249, ISO 15106-2, GB/T 26253, JIS K7129, YBB00092003-2015
Test Applications
| Applications |
- Films
The oxygen and water vapor transmission rate tests of various plastic films, paper-plastic composite films, co-extrusion films, aluminized films, aluminum foil composite films, glass fiber aluminum foil paper composite films and other film-like materials.
|
- Sheets
The oxygen and water vapor transmission rate tests of PP sheet, PVC sheet, PVDC sheet, metal foil, rubber sheet, silicon sheet and other sheet materials.
|
Technical Specifications
Table 1: Test Parameters Note2
| Parameter/Model |
Model C403H |
| OTR Test Range |
cc/(m2day) (Standard area 50cm2) |
0.01 200 |
| cc/(m2day) (MASK area 5cm2) |
0.2 2000 (Optional) |
| cc/(m2day) (MASK area 1cm2) |
1 10000 (Optional) |
| OTR Resolution |
cc/(m2day) |
0.0001 |
| OTR Repeatability |
cc/(m2day) |
0.01 or 1%, whichever is greater |
| WVTR Test Range |
g/(m2day) (Standard area 50cm2) |
0.005 40 |
| g/(m2day) (MASK area 5cm2) |
0.2 400 (Optional) |
| g/(m2day) (MASK area 1cm2) |
1 2000 (Optional) |
| WVTR Resolution |
g/(m2day) |
0.0001 |
| WVTR Repeatability |
g/(m2day) |
0.005 or 2%, whichever is greater |
| Temperature range |
C |
15 - 50 5 60 (Customized) |
| Temperature fluctuation |
C |
0.05 |
| Humidity range |
%RH (Within standard temperature range) |
0%, 5 - 902% |
| Extended functions |
GP-01 Gas Purification Unit |
Optional |
| DataShieldTM Note3 |
Optional |
| Computer System required by GMP |
Optional |
| CFR21 Part11 |
Optional |
Table 2: Technical Specifications
| Test Chamber |
3 test chambers |
| Specimen Size |
4.4 x 4.411.2cm11.2cm) |
| Specimen Thickness |
120 Mil3mm |
| Standard Test Area |
50 cm2 |
| Carrier Gas |
99.999% high purity nitrogen, 99.5% oxygen (gas source is out of supply scope) |
| Carrier Gas Pressure |
40.6 PSI / 280 kPa |
| Port Size |
1/8 inch metal tubing |
| Power Supply |
120VAC10% 60Hz / 220VAC10% 50Hzeither one of two |
| Instrument Dimensions |
23.6 H x 19.6 W x 27.5 D (60cm 50cm 70cm) |
| Net weight |
220Lbs100kg |
Configurations
- Standard Configurations
- Mainframe, tablet, sampler, vacuum grease, polyurethane pipe of 6 mm in diameter
- Optional Parts
- GP-01 Gas Purification Unit, air compressor, CFR21Part11, GMP computer system requirements and DataShieldTM Data ShieldNote3
- Remarks
- 1. The gas supply port of the instrument is 6 mm polyurethane pipe (pressure 79.7 psi / 550 kPa);
2. Customers will need to prepare for gas supply and distilled water.
Note 1: All the product features are subject to detailed descriptions in the "Technical Parameters.
Note 2: The parameters in the table are measured by professional operators in Labthink Laboratory according to the requirements and conditions of relevant laboratory environmental standards.
Note 3: DataShieldTM Data Shield System provides safe and reliable data application support. The system can be shared by multiple Labthink products. Please purchase separately as needed.
Accurate and Efficient Permeability MeasurementEquipped with multi-gas compatibility and automatic environmental controls, this Gas Permeability Tester delivers reliable permeability data for oxygen, nitrogen, carbon dioxide, and various other gases. The built-in automatic calibration and pre-conditioning chamber ensure precision, while simultaneous multi-specimen testing boosts productivity. The intuitive touchscreen interface and user-friendly software enhance test management and reporting.
Comprehensive Data Handling and AnalysisFor detailed analysis and record-keeping, the instrument outputs test data in CSV format, ready for in-depth study or direct printing. Dedicated PC software streamlines the generation of detailed reports, making it easy to comply with quality standards and client requirements. Real-time test progress is displayed on the integrated LCD touchscreen for straightforward monitoring.
Versatile and Safe OperationThe system is engineered for a safe and controlled indoor environment, with overpressure protection and automatic shutdown protocols. Adjustable physical parameterssuch as speed, stroke, and temperature/humiditygrant flexibility across varying sample types and application demands. Its compact, benchtop design and 45 kg weight fit seamlessly into laboratories or production settings.
FAQs of Measurement Techniques for Permeability of Gases Through Polymer Films:
Q: How does the Gas Permeability Tester measure gas transmission through polymer films?
A: The instrument uses a microprocessor-based automatic control system to measure the permeability rate by exposing the test gas to the specimen and monitoring the amount of gas that passes through the film over a set period. Data collected includes parameters such as pressure, humidity, and temperature, ensuring accurate and repeatable results.
Q: What types of gases can be tested with this equipment?
A: The tester is compatible with a range of gases, including oxygen (O2), nitrogen (N2), and carbon dioxide (CO2), with options available for other gases upon request. This versatility supports analyses for diverse packaging and barrier materials.
Q: When is calibration required and how is it carried out?
A: Calibration is automatically performed by the instruments inbuilt routine before tests commence or as scheduled by the user. This ensures ongoing accuracy without the need for manual adjustments.
Q: Where can this Gas Permeability Tester be used?
A: The unit is designed for use in controlled indoor environmentsspecifically dust-free and non-corrosive areassuch as laboratories, quality assurance departments, and R&D facilities within packaging, polymer, and material manufacturing industries.
Q: What is the testing process for permeability measurement?
A: Samples are loaded into the device, optionally pre-conditioned in the integrated chamber. The test gas is introduced at a controlled pressure, and the system records the permeation data. All variablesspeed, temperature, humiditycan be adjusted through the touchscreen interface for method flexibility.
Q: How does the software enhance data analysis and reporting?
A: PC software supports data retrieval via USB or RS232 interfaces, enabling advanced analysis, graphical presentation, and automated report generation. Data can be exported in CSV format or printed directly, optimizing workflow and documentation.
Q: What are the key benefits of using this tester for gas permeability measurements?
A: The tester provides high accuracy (1% of reading), rapid results (response time <5 seconds), multi-gas testing capabilities, reliable calibration, and enhanced safety features. Its user-friendly automation and comprehensive data handling make it an asset for both routine and research applications.