Product Description
Product Featuresnote1
OTR/WVTR tested in One Instrument
- OTR \ WVTR mode, OTR mode and WVTR mode are available for selection.
- OTR and WVTR tests can be automatically completed for each sample mounting.
- Genuinely reflect the OTR \ WVTR performance of the same sample, avoiding effect on test data due to sample contamination arising from instrument switching.
Coulometric Oxygen Sensor
- The instrument is equipped with a ppb level Coulometric Oxygen Sensor, as one of new Labthink technical achievements, which can obtain a lower limit of the test.
- Designed according to ASTM D3985 with absolute value, and no calibration is permitted.
- Longer service life, two times longer than that of a traditional Coulometric oxygen sensor.
- Over limit alarm and automatic protection.
Infrared Moisture Sensor
- The instrument is equipped with Labthink patented infrared moisture sensor which can obtain a lower limit of the test.
- Designed according to ASTM F1249.
- Longer service life, non-consumable.
- Over limit alarm and automatic protection.
Accurate Data
- Brand new rainbow bridge structural test cell and 360 air circulation constant temperature technology ensure better temperature stability.
- In the test process, the automatic control on flow, temperature and relative humidity is realized, reaching higher accuracy.
- The test cell is equipped with a high-precision humidity sensor to monitor and record humidity changes in real time.
High Efficiency 6 Test Cells
- Independent six sets of 50cm2 standard area test cells, which is three times the traditional oxygen transmission rate test instrument.
- Six samples can be tested at the same time under the same conditions, with independent tests data.
- In the same test cycle, the number of samples completed increases from 2 to 6.
- Automatic sample clamping, saving time and effort, ensuring consistent clamping force and better sealing.
Intelligent Operation
- The 12 Inch Touch panel of windows system is used for more convenient operation.
- Automatic mode - after inputting test temperature and humidity and clicking one key, the test proceeds automatically.
- Intelligent test cell hood which opens and closes automatically with sound and light alert.
Safe and Reliable
- Safe Running: Labthinks high-end industrial computer is embedded to eliminate the system failure caused by computer virus and ensure the operation reliability and data storage security.
- Safe Operation: equipped with optical and other intelligent sensors as well as intelligent sound and light alarms to ensure the operation safety.
- Safe Performance: the instrument uses global renowned brand components with stable and reliable performance.
Space Saving
- The width of the instrument is only 1/3 of the traditional six-cell instrument, saving laboratory space.
Powerful Functions
- Professional test mode provides flexible and plentiful control functions to meet the needs of scientific research.
- Display oxygen/water vapor transmission rate curve, oxygen/water vapor transmission coefficient curve, temperature curve and humidity curve.
- Wide temperature range, allowing the barrier test at different temperatures (customized).
- The gas purification device independently developed by Labthink can remove trace oxygen in nitrogen, providing oxygen-free carrier gas (optional).
Testing Principle
The pre-treated sample is clamped between the test chambers, oxygen or nitrogen with stable relative humidity flows on one side of the film, and the high purity nitrogen flows on the other side; oxygen or water molecules diffuse through the film into high-purity nitrogen on the other side, and are carried to the sensor by the flowing nitrogen. By analyzing the oxygen or water vapor concentration measured by the sensor, the oxygen or water vapor transmission rate can be calculated.
Reference Standards
ASTM D3985, ASTM F1307, GB/T 19789, GB/T 31354, DIN 53380-3, JIS K7126-2-B, YBB 00082003-2015
ASTM F1249, ISO 15106-2, GB/T 26253, JIS K7129, YBB00092003-2015
Test Applications
| Applications |
- Films
The oxygen and water vapor transmission rate tests of various plastic films, paper-plastic composite films, co-extrusion films, aluminized films, aluminum foil composite films, glass fiber aluminum foil paper composite films and other film-like materials.
|
- Sheets
The oxygen and water vapor transmission rate tests of PP sheet, PVC sheet, PVDC sheet, metal foil, rubber sheet, silicon sheet and other sheet materials.
|
Technical Specifications
Table 1: Test Parameters Note2
| Parameter/Model |
Model C406H |
| OTR Test Range |
cc/(m2day) (Standard area 50cm2) |
0.02 200 |
| cc/(m2day) (MASK area 1cm2) |
1 10000 (Optional) |
| cc/(m2day) (MASK area 5cm2) |
0.2 2000 (Optional) |
| OTR Resolution |
cc/(m2day) |
0.0001 |
| OTR Repeatability |
cc/(m2day) |
0.02 or 1%, whichever is greater |
| WVTR Test Range |
g/(m2day) (Standard area 50cm2) |
0.02 40 |
| g/(m2day) (MASK area 5cm2) |
0.2 400 (Optional) |
| g/(m2day) (MASK area 1cm2) |
1 2000 (Optional) |
| WVTR Resolution |
g/(m2day) |
0.0001 |
| WVTR Repeatability |
g/(m2day) |
0.02 or 2%, whichever is greater |
| Temperature range |
C |
15 - 50 5 60 (Customized) |
| Temperature fluctuation |
C |
0.15 |
| Humidity range |
%RH (Within standard temperature range) |
0%, 5 - 902%, 100% |
| Extended functions |
GP-01 Gas Purification Unit |
Optional |
| DataShieldTM Note3 |
Optional |
| Computer System required by GMP |
Optional |
| CFR21 Part11 |
Optional |
Table 2: Technical Specifications
| Test Chamber |
6 test chambers |
| Specimen Size |
4.6 x 4.611.7cm11.7cm) |
| Specimen Thickness |
120 Mil3mm |
| Standard Test Area |
50 cm2 |
| Carrier Gas |
99.999% high purity nitrogen, 99.5% oxygen (gas source is out of supply scope) |
| Carrier Gas Pressure |
40.6 PSI / 280 kPa |
| Port Size |
1/8 inch metal tubing |
| Power Supply |
120VAC10% 60Hz / 220VAC10% 50Hzeither one of two |
| Instrument Dimensions |
23.6 H x 19.2 W x 25.9 D (60cm 49cm 66cm) |
| Net weight |
220Lbs100kg |
Configurations
- Standard Configurations
- Mainframe, tablet, sampler, vacuum grease, polyurethane pipe of 6 mm in diameter
- Optional Parts
- GP-01 Gas Purification Unit, air compressor, CFR21Part11, GMP computer system requirements and DataShieldTM Data ShieldNote3
- Remarks
- 1. The gas supply port of the instrument is 6 mm polyurethane pipe (pressure 79.7 psi / 550 kPa);
2. Customers will need to prepare for gas supply and distilled water.
Note 1: All the product features are subject to detailed descriptions in the "Technical Parameters.
Note 2: The parameters in the table are measured by professional operators in Labthink Laboratory according to the requirements and conditions of relevant laboratory environmental standards.
Note 3: DataShieldTM Data Shield System provides safe and reliable data application support. The system can be shared by multiple Labthink products. Please purchase separately as needed.
Precision Testing for Pet Food PackagingEnsure optimal pet food preservation with advanced MVTR & OTR testing. This system offers highly accurate, fast, and reliable measurement results, using various gases (air, nitrogen, or oxygen) under controlled ambient conditions. Designed to cater to high-throughput labs and quality control environments, it supports the strict requirements of food packaging manufacturers.
Seamless Data Handling and ComplianceThe system allows users to store up to 1000 results internally and easily export data in CSV or Excel. With automated analysis and instant alarms on threshold breaches, it streamlines reporting, compliance with ISO 15106, ASTM F1249, and ASTM D3985, and ensures you meet industry standards efficiently.
User-Friendly Operation and Rapid InstallationFeaturing a microprocessor-controlled interface, digital readout, and automated calibration, the equipment is easy to use and requires minimal operator training. Onsite installation, comprehensive training, and quick sample preparation (under five minutes) guarantee a smooth experience from setup to routine operation.
FAQs of Understanding the MVTR and OTR of Pet Food Packaging Materials:
Q: How does the MVTR & OTR Test System determine packaging material performance for pet food?
A: The MVTR & OTR Test System evaluates the ability of packaging materials to block moisture and oxygen transmission, which is crucial in preserving pet food freshness. By accurately measuring moisture vapor and oxygen transmission rates, it ensures your packaging meets industry requirements and extends product shelf life.
Q: What gases can be used for testing with this system, and why are they important?
A: The system supports testing with air, nitrogen, or oxygen as the testing gas. Selecting different gases allows simulation of real-world packaging environments, enabling precise assessment of material barrier properties under various conditions for reliable quality assurance.
Q: When is the right time to calibrate or maintain the equipment for optimal results?
A: Auto-calibration is supported to guarantee precision before each test. Regular calibration checks, as indicated by your quality protocols or after major usage cycles, help maintain accuracy and performance. Manufacturer-recommended maintenance and onsite service support are available.
Q: Where is this testing equipment typically used, and what types of users benefit the most?
A: This MVTR & OTR Test System is ideal for laboratories, quality control departments, and packaging material manufacturersespecially those in the pet food industry. Its user-friendly operation and high throughput make it valuable for both large-scale producers and quality assurance facilities.
Q: What is the typical process for preparing and testing samples?
A: Sample preparation requires less than five minutes, with specimens sized at 100 mm x 100 mm. Up to three specimens can be tested simultaneously. The process involves mounting the sample, selecting test parameters, and starting the fully automatic cycle, delivering rapid and repeatable results.
Q: How does automated analysis and alarm systems benefit my testing workflow?
A: Automated analysis speeds up result interpretation, while user-defined threshold alarms notify operators instantly of any deviations. This reduces manual monitoring and ensures potential packaging failures are quickly identified, enhancing overall efficiency.
Q: What are the data handling and export capabilities of the system?
A: The test system can store up to 1000 results in its internal memory. Data export is straightforward via USB or RS232, supporting CSV and Excel formats for seamless integration with your laboratory information systems and regulatory documentation.