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Differential Pressure Film Gas Permeability Tester

Differential Pressure Film Gas Permeability Tester

50000 USD ($)/Set

Product Details:

  • Equipment Type Differential Pressure Film Gas Permeability Tester
  • Accuracy 2% of reading
  • Mounting Type Bench-top
  • Max Height 420 mm
  • Specimen Size 97 mm
  • Port Size 6 mm
  • Frequency 50 Hz
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Differential Pressure Film Gas Permeability Tester Price And Quantity

  • 50000.00 - 100000.00 USD ($)/Set
  • 1 Set
  • 50000 USD ($)/Set

Differential Pressure Film Gas Permeability Tester Product Specifications

  • AC 220V, 50Hz
  • Automatic calculation, data storage, multiple test methods
  • 6 mm
  • Microcomputer Control
  • 50 Hz
  • 3
  • LCD Digital Display
  • 97 mm
  • 420 mm
  • 2% of reading
  • Bench-top
  • Standard
  • Differential Pressure Film Gas Permeability Tester
  • 0.001 cc/m2day
  • 220V AC
  • 0-999 mm
  • 0.5 MPa
  • Film Gas Permeability Testing
  • Adjustable 1-100 mm/min
  • 0.01~10000 cc/m2day
  • 50 mm
  • RS232
  • 10-90% RH (adjustable)
  • Room Temperature 15C-30C
  • Laboratory, Research, Quality control
  • Automatic
  • <2 seconds
  • 0.01~10000 cc/m2day
  • 48 kg

Product Description

Product FeaturesNote1

Accurate Data

  • Brand new dome design test chamber and 360 air circulation constant temperature technology ensures better temperature stability.
  • Imported high-precision vacuum sensor can accurately test ultra-high barrier materials with 0.01i0.09cm3/ m324h0.1MPa test range.
  • Imported pneumatic control system has a low failure rate and an ultra-long service life, ensuring good overall system air tightness and high test accuracy.
  • Imported vacuum pump can reach 0.2Pa extreme pressure with increased vacuum rate.
  • The vacuum pump is controlled automatically by the system without manual opening and closing, increases efficiency and saves labor.
  • Labthinks unique high-precision automatic pressure compensation technology in the test process realizes a constant pressure difference in the high-pressure chamber, and the pressure fluctuation is less than 0.2 kPa.
  • The pressure in high-pressure chamber can be set within the range of 10kPa210kPa, the pressure can be maintained accurately and stably by the system.

High Efficiency

  • Six independent test cells with standard area, three times the number of test cells in traditional oxygen permeability testing instruments.
  • Six specimens can be tested simultaneously under the same testing condition, delivering independent test result.
  • Medium and low barrier materials, test time <4 hours (including vacuumize time).
  • High barrier materials, test time <4 hours (including vacuumize time).
  • Automatic specimen clamping saves time and effort. The clamping force is consistent, resulting in better air tightness.

Intelligent control

  • 12 touch-screen tablet powered by WindowsTM 10 operating system makes the operation simpler and more convenient.
  • Automatic test mode requires only inputting temperature and humidity, one click start, the test is fully automated.
  • Intelligent test chamber hood automatically opens and closes with sound and light alert

Safe and reliable

  • System security -- Built-in Labthink's unique high-end industrial computer prevents system failures caused by computer viruses, ensures operational reliability and data storage security.
  • Operation safety-- Equipped with intelligent optics sensors which give sound and light alert to ensure safe operation.
  • Performance reliabilitythe instrument adopts components of global renowned brands, to ensure stable and reliable performance.

Space saving

  • The width of the instrument is only 1/3 of the traditional six-cell instrument, saving space for a laboratory.

Powerful functions

  • Professional test mode provides flexible and diverse control options to meet various needs of scientific research.
  • The system provides gas transmission rate curve, gas transmission coefficient curve, and temperature curve.
  • Ultra-wide test temperature range to enable the barrier tests under various extreme temperature (Optional).
  • Ultra-wide test range to meet the barrier test of various materials (customize).
  • Tests of hazardous gases such as H2aCH4 are applicable (Customize).

Test Principle

The pre-conditioned specimen is mounted in the test cell as to form a sealed barrier between two chambers. The lower-pressure chamber (lower chamber) is firstly evacuated, followed by the evacuation of the entire cell. A flow of gas is thereafter introduced into the evacuated higher-pressure chamber (upper chamber) and a constant pressure (adjustable) difference is generated between the two chambers. The gas permeates through the specimen from higher pressure side into the lower pressure side. The gas permeability and other barrier properties of the specimen can be obtained by analyzing the pressure changes in the lower chamber.

Standard

ISO 15105-1aISO 2556aGB/T 1038-2000aASTM D1434aJIS K7126-1aYBB 00082003

Applications

Applications
  • Films
    Gas transmission rate test of various plastic films, paper-plastic composite films, coextruded films, aluminized films, aluminum foils, aluminum foil composite films, glass fiber aluminum foil composite films and many others
  • Sheets
    Gas transmission rate test of PP, PVC and PVDC sheets, metal foils, rubber pads, silicon wafers and other sheet materials

Technical Specifications

Table 1: Test Parameters Note2

Parameters/Model C106H
Test range cm3/m224h0.1MPa 0.01i50,000
Resolution cm3/m224h0.1MPa 0.001
Test temperature 15i50i145i60i14Optionali14
Temperature resolution 0.01
Temperature fluctuation 0.15
Test humidity %RHi14Within standard test temperature rangei14 0%i145i902%i14Customizei14
Vacuum Resolution Pa 0.01
Vacuum Accuracy Pa 0.2%i141%-100% of Full Scalei14
Vacuum Degree of Test Chamber Pa 10
Additional Functions DataShieldTM note3 Optional
GMP Computer System requirement Optional
CFR21Part11 Optional

Table 2: Technical Specifications

Test Cell 6 Cells
Specimen Size 4.6 x 4.6i1411.7cm11.7cmi14
Specimen Thickness 120 Mili143mmi14
Standard test area 38.48cm2
Test Gas O2aN2aCO2 etc.i14Outside of supply scopei14
Test Pressure 10 kPa210 kPai14Can be set betweeni14
Pressure Fluctuation 0.2 kPa
Gas Pressure 79.7 PSI / 550 kPa
Port Size I6 mm PU tubing
Instrument Dimension 23.6 H x 19.2 W x 25.9 D (60cm 49cm 66cm)
Power Supply 120VAC10% 60Hz/220VAC10% 50Hzi14one of twoi14
Net Weight 220Lbsi14100kgi14

Table 3: Product Configuration

Standard Configuration Instrument mainframe, tablet, vacuum pump (UK), sampler, vacuum grease, I6 mm PU tubing
Optional Parts Air compressor, CFR21Part11, GMP Computer System requirement, DataShieldTM note3
Note The gas compressor port of the instrument is I6 mm PU tubingi14pressure79.7 PSI/ 550kPai14, customers need to prepare gas supply.

Note 1: The described product functions are subject to the specification in "Technical Parameters" "Table 1: Test Parameters".
Note 2: The parameters in the table are measured in Labthink laboratory by professional operators according to the requirements and conditions stapulated in laboratory environmental standards.
Note 3: DataShieldTM provides safe and reliable data application support. Multiple Labthink instruments can share one single DataShieldTM system which can be configured as required.



Advanced Differential Pressure Testing

Harnessing the differential pressure method, this tester provides reliable measurement of film gas permeability across a broad range. With microcomputer control, test parameters including speed, humidity, and temperature can be precisely adjusted, ensuring reliable results for O2, CO2, N2, and air. Calibration is straightforward using standard gases, and results are quickly obtained and digitally displayed.


Flexible and Automated Data Management

Efficiency in workflow is enhanced by automatic calculation, ample data storage, and flexible data output options. Results can be exported via USB or interfaced with PC software for further analysis. The LCD digital display allows users to monitor progress in real time, and multi-point test modes facilitate thorough analysis with minimal manual intervention.


Robust Construction for Reliable Performance

Built with high-grade stainless steel, the test chamber ensures durability and consistent test conditions. Its compact bench-top design and factory calibration make it suitable for a variety of laboratory settings, while compliance with international standards makes it a reliable choice for manufacturers and suppliers. Adjustable variables and intuitive controls support both standard and advanced testing protocols.

FAQ's of Differential Pressure Film Gas Permeability Tester:


Q: How does the Differential Pressure Film Gas Permeability Tester operate during evaluation?

A: The tester utilizes the differential pressure method, where a known carrier gas (O2, CO2, N2, or air) is directed through a film sample. The precision flow meter monitors gas passage, and the microcomputer automatically calculates the film's gas permeability based on changes in pressure.

Q: What types of films and sample sizes can this tester accommodate?

A: The instrument supports film samples up to 3 mm in thickness and up to 50 mm in width. Each test session can evaluate up to three specimens simultaneously, with specimen sizes of 97 mm, making it suitable for various laboratory applications involving packaging, research, and quality control.

Q: When is calibration necessary, and how is it performed?

A: Calibration is recommended before initiating a new test series or when accuracy checks are desired. The tester offers factory calibration and supports user calibration using standard gases, ensuring dependable measurement accuracy within 2% of the reading.

Q: Where can users view and export test results?

A: Test results are displayed digitally on the LCD screen and can be stored in the instrument's memory. For advanced analysis or record keeping, data can be exported via USB or accessed through PC software using an RS232 interface.

Q: What is the recommended operating environment for the tester?

A: For optimal performance, operate the tester in an environment with room temperature between 15C and 30C, humidity ranging from 10% to 90% RH, and free from corrosive gases or strong vibrations. These conditions help ensure accurate and consistent measurement outcomes.

Q: How can the user benefit from adjustable test parameters and multiple modes?

A: Adjustable flow rates, humidity, test speeds (1-100 mm/min), and test modes (single, continuous, or multi-point) provide flexibility for diverse testing needs. These features allow users to optimize testing protocols for different materials and research requirements, promoting greater insight and efficiency.

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