Product Description
Product Featuresnote1
OTR/WVTR tested in One Instrument
- OTR WVTR mode, OTR mode and WVTR mode are available for selection.
- OTR and WVTR tests can be automatically completed for each sample mounting.
- Genuinely reflect the OTR WVTR performance of the same sample, avoiding effect on test data due to sample contamination arising from instrument switching.
Coulometric Oxygen Sensor
- The instrument is equipped with a ppb level Coulometric Oxygen Sensor, as one of new Labthink technical achievements, which can obtain a lower limit of the test.
- Designed according to ASTM D3985 with absolute value, and no calibration is permitted.
- Longer service life, two times longer than that of a traditional Coulometric oxygen sensor.
- Over limit alarm and automatic protection.
Infrared Moisture Sensor
- The instrument is equipped with Labthink patented infrared moisture sensor which can obtain a lower limit of the test.
- Designed according to ASTM F1249.
- Longer service life, non-consumable.
- Over limit alarm and automatic protection.
Accurate Data
- Brand new rainbow bridge structural test cell and 360 air circulation constant temperature technology ensure better temperature stability.
- In the test process, the automatic control on flow, temperature and relative humidity is realized, reaching higher accuracy.
- The test cell is equipped with a high-precision humidity sensor to monitor and record humidity changes in real time.
High Efficiency 6 Test Cells
- Independent six sets of 50cm2 standard area test cells, which is three times the traditional oxygen transmission rate test instrument.
- Six samples can be tested at the same time under the same conditions, with independent tests data.
- In the same test cycle, the number of samples completed increases from 2 to 6.
- Automatic sample clamping, saving time and effort, ensuring consistent clamping force and better sealing.
Intelligent Operation
- The 12 Inch Touch panel of windows system is used for more convenient operation.
- Automatic mode - after inputting test temperature and humidity and clicking one key, the test proceeds automatically.
- Intelligent test cell hood which opens and closes automatically with sound and light alert.
Safe and Reliable
- Safe Running: Labthinks high-end industrial computer is embedded to eliminate the system failure caused by computer virus and ensure the operation reliability and data storage security.
- Safe Operation: equipped with optical and other intelligent sensors as well as intelligent sound and light alarms to ensure the operation safety.
- Safe Performance: the instrument uses global renowned brand components with stable and reliable performance.
Space Saving
- The width of the instrument is only 1/3 of the traditional six-cell instrument, saving laboratory space.
Powerful Functions
- Professional test mode provides flexible and plentiful control functions to meet the needs of scientific research.
- Display oxygen/water vapor transmission rate curve, oxygen/water vapor transmission coefficient curve, temperature curve and humidity curve.
- Wide temperature range, allowing the barrier test at different temperatures (customized).
- The gas purification device independently developed by Labthink can remove trace oxygen in nitrogen, providing oxygen-free carrier gas (optional).
Testing Principle
The pre-treated sample is clamped between the test chambers, oxygen or nitrogen with stable relative humidity flows on one side of the film, and the high purity nitrogen flows on the other side; oxygen or water molecules diffuse through the film into high-purity nitrogen on the other side, and are carried to the sensor by the flowing nitrogen. By analyzing the oxygen or water vapor concentration measured by the sensor, the oxygen or water vapor transmission rate can be calculated.
Reference Standards
ASTM D3985, ASTM F1307, GB/T 19789, GB/T 31354, DIN 53380-3, JIS K7126-2-B, YBB 00082003-2015
ASTM F1249, ISO 15106-2, GB/T 26253, JIS K7129, YBB00092003-2015
Test Applications
| Applications |
- Films
The oxygen and water vapor transmission rate tests of various plastic films, paper-plastic composite films, co-extrusion films, aluminized films, aluminum foil composite films, glass fiber aluminum foil paper composite films and other film-like materials.
|
- Sheets
The oxygen and water vapor transmission rate tests of PP sheet, PVC sheet, PVDC sheet, metal foil, rubber sheet, silicon sheet and other sheet materials.
|
Technical Specifications
Table 1: Test Parameters Note2
| Parameter/Model |
Model C406H |
| OTR Test Range |
cc/(m2day) (Standard area 50cm2) |
0.02 200 |
| cc/(m2day) (MASK area 1cm2) |
1 10000 (Optional) |
| cc/(m2day) (MASK area 5cm2) |
0.2 2000 (Optional) |
| OTR Resolution |
cc/(m2day) |
0.0001 |
| OTR Repeatability |
cc/(m2day) |
0.02 or 1%, whichever is greater |
| WVTR Test Range |
g/(m2day) (Standard area 50cm2) |
0.02 40 |
| g/(m2day) (MASK area 5cm2) |
0.2 400 (Optional) |
| g/(m2day) (MASK area 1cm2) |
1 2000 (Optional) |
| WVTR Resolution |
g/(m2day) |
0.0001 |
| WVTR Repeatability |
g/(m2day) |
0.02 or 2%, whichever is greater |
| Temperature range |
C |
15 - 50 5 60 (Customized) |
| Temperature fluctuation |
C |
0.15 |
| Humidity range |
%RH (Within standard temperature range) |
0%, 5 - 902%, 100% |
| Extended functions |
GP-01 Gas Purification Unit |
Optional |
| DataShieldTM Note3 |
Optional |
| Computer System required by GMP |
Optional |
| CFR21 Part11 |
Optional |
Table 2: Technical Specifications
| Test Chamber |
6 test chambers |
| Specimen Size |
4.6 x 4.6i1411.7cm11.7cm) |
| Specimen Thickness |
120 Mili143mmi14 |
| Standard Test Area |
50 cm2 |
| Carrier Gas |
99.999% high purity nitrogen, 99.5% oxygen (gas source is out of supply scope) |
| Carrier Gas Pressure |
40.6 PSI / 280 kPa |
| Port Size |
1/8 inch metal tubing |
| Power Supply |
120VAC10% 60Hz / 220VAC10% 50Hzi14either one of twoi14 |
| Instrument Dimensions |
23.6 H x 19.2 W x 25.9 D (60cm 49cm 66cm) |
| Net weight |
220Lbsi14100kgi14 |
Configurations
- Standard Configurations
- Mainframe, tablet, sampler, vacuum grease, polyurethane pipe of 6 mm in diameter
- Optional Parts
- GP-01 Gas Purification Unit, air compressor, CFR21Part11, GMP computer system requirements and DataShieldTM Data ShieldNote3
- Remarks
- 1. The gas supply port of the instrument isI 6 mm polyurethane pipe (pressure 79.7 psi / 550 kPa);
2. Customers will need to prepare for gas supply and distilled water.
Note 1: All the product features are subject to detailed descriptions in the "Technical Parameters.
Note 2: The parameters in the table are measured by professional operators in Labthink Laboratory according to the requirements and conditions of relevant laboratory environmental standards.
Note 3: DataShieldTM Data Shield System provides safe and reliable data application support. The system can be shared by multiple Labthink products. Please purchase separately as needed.
High-Precision Barrier TestingLeveraging advanced electrochemical and infrared sensors, this barrier tester delivers highly accurate and repeatable measurements of oxygen and moisture permeability. Whether analyzing films, laminates, or innovative packaging materials, users can trust the reliability validated by 0.01 cc/m224h accuracy. Both steady-state and dynamic testing modes enable detailed, versatile assessments aligned with international standards.
User-Friendly Operation and Data ManagementA sophisticated touch screen interface and microcomputer control simplify complex test sequences for users of any skill level. The intuitive system supports multiple methods stored in built-in memory and accommodates up to 10,000 test records. USB and RS232 ports offer seamless data export for advanced analysis and long-term traceability, enhancing workflow efficiency.
Comprehensive Safety and AutomationBuilt with robust safety measures, the tester integrates emergency stop, leak sensors, and over-pressure protection as standard. Automatic and manual calibration options ensure ongoing accuracy, while the benchtop design, combined with user-defined test speeds, strokes, and specimen numbers, guarantees flexible, effortless operation. Ideal for quality assurance in manufacturing and research environments worldwide.
FAQ's of Oxygen and Moisture Barrier Performance Testing of Packaging:
Q: How does this tester measure the oxygen and moisture barrier properties of packaging materials?
A: The tester uses high-precision electrochemical sensors for oxygen and infrared sensors for water vapor to measure permeability in packaging films and materials. Specimens are placed in the 20L test chamber, then exposed to selected test gases under controlled temperature and humidity. The instrument records the rate at which oxygen or moisture permeates through the material, delivering accurate data for quality assessments.
Q: What types of specimens and sizes can be tested with this equipment?
A: The device supports testing 1 to 3 specimens simultaneously, with each specimen sized up to 150 mm 150 mm. The maximum test width is 300 mm with a test stroke ranging from 0 to 999 mm, accommodating most standard packaging films and multi-layer materials.
Q: When should I use the automatic and manual calibration features?
A: Automatic calibration is recommended for routine accuracy checks before daily operations, ensuring precision without manual intervention. Manual calibration can be selected for more specific requirements, troubleshooting, or after performing maintenance to fine-tune the machine's sensors.
Q: Where can this equipment be used most effectively?
A: This tester is ideal for use in quality control labs, R&D centers, and production environments where precise measurement of packaging material barrier properties is essential. Its benchtop design makes it suitable for both industrial and research settings, particularly in the food, pharmaceutical, and flexible packaging industries.
Q: What is the process for running a test on a new specimen?
A: First, prepare the specimen and insert it into the test chamber. Configure the desired test mode (steady-state or dynamic) and parameters using the touch screen or microcomputer interface. Initiate the test, and the device will automatically monitor and record the permeability rate. Results are displayed digitally and can be transferred via USB or RS232.
Q: How does the built-in data storage and connectivity benefit my workflow?
A: With capacity for up to 10,000 test records and method storage, you can manage, retrieve, and analyze historical results with ease. Digital output via USB or RS232 ensures straightforward integration with laboratory information systems, improving data management and facilitating compliance in regulated industries.
Q: What are the safety features included with this oxygen and moisture barrier tester?
A: Safety is ensured by an emergency stop button, integrated leak sensor, and over-pressure protection system. These features safeguard both the user and the specimen, making the testing process secure even when handling gases like oxygen and nitrogen at pressures up to 0.6 MPa.