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Durability and barrier performance of polymer composite films

Durability and barrier performance of polymer composite films

50000 USD ($)/Set

Product Details:

  • Application Durability and barrier performance testing of polymer composite films
  • Test Range 0.055000 g/m24h (water vapor permeability)
  • Number of Specimens 1~3 (adjustable)
  • Measuring Range 0100% (relative barrier performance)
  • Frequency 50Hz
  • Port Size Customized
  • Power Supply AC 220V, 50Hz
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Durability and barrier performance of polymer composite films Price And Quantity

  • 50000 USD ($)/Set
  • 50000.00 - 100000.00 USD ($)/Set
  • 1 Set

Durability and barrier performance of polymer composite films Product Specifications

  • 2 sec
  • Polymer Composite Film Durability & Barrier Tester
  • Automatic data acquisition, real-time graphing, historical data query
  • 220V AC
  • Bench-top
  • 1% (reading)
  • 0.001
  • USB, RS232
  • 108 mm 108 mm
  • 15C55C (controllable)
  • Microcomputer control, touch screen operation
  • 50 N (standard)
  • 2090% RH (controllable)
  • 0.6 MPa (clean, dry air)
  • About 60 kg
  • 30 mm (standard)
  • Color LCD touch screen
  • Fully automatic
  • 0.055000 g/m24h (water vapor permeability)
  • Durability and barrier performance testing of polymer composite films
  • 1~3 (adjustable)
  • 5~500 mm/min (adjustable)
  • 50Hz
  • 0100% (relative barrier performance)
  • 600 mm (max)
  • Customized
  • Laboratory material analysis
  • AC 220V, 50Hz

Product Description

Product Featuresnote1

OTR/WVTR tested in One Instrument

  • OTR WVTR mode, OTR mode and WVTR mode are available for selection.
  • OTR and WVTR tests can be automatically completed for each sample mounting.
  • Genuinely reflect the OTR WVTR performance of the same sample, avoiding effect on test data due to sample contamination arising from instrument switching.

Coulometric Oxygen Sensor

  • The instrument is equipped with a ppb level Coulometric Oxygen Sensor, as one of new Labthink technical achievements, which can obtain a lower limit of the test.
  • Designed according to ASTM D3985 with absolute value, and no calibration is permitted.
  • Longer service life, two times longer than that of a traditional Coulometric oxygen sensor.
  • Over limit alarm and automatic protection.

Infrared Moisture Sensor

  • The instrument is equipped with Labthink patented infrared moisture sensor which can obtain a lower limit of the test.
  • Designed according to ASTM F1249.
  • Longer service life, non-consumable.
  • Over limit alarm and automatic protection.

Accurate Data

  • Brand new rainbow bridge structural test cell and 360 air circulation constant temperature technology ensure better temperature stability.
  • In the test process, the automatic control on flow, temperature and relative humidity is realized, reaching higher accuracy.
  • The test cell is equipped with a high-precision humidity sensor to monitor and record humidity changes in real time.

High Efficiency 6 Test Cells

  • Independent six sets of 50cm2 standard area test cells, which is three times the traditional oxygen transmission rate test instrument.
  • Six samples can be tested at the same time under the same conditions, with independent tests data.
  • In the same test cycle, the number of samples completed increases from 2 to 6.
  • Automatic sample clamping, saving time and effort, ensuring consistent clamping force and better sealing.

Intelligent Operation

  • The 12 Inch Touch panel of windows system is used for more convenient operation.
  • Automatic mode - after inputting test temperature and humidity and clicking one key, the test proceeds automatically.
  • Intelligent test cell hood which opens and closes automatically with sound and light alert.

Safe and Reliable

  • Safe Running: Labthinks high-end industrial computer is embedded to eliminate the system failure caused by computer virus and ensure the operation reliability and data storage security.
  • Safe Operation: equipped with optical and other intelligent sensors as well as intelligent sound and light alarms to ensure the operation safety.
  • Safe Performance: the instrument uses global renowned brand components with stable and reliable performance.

Space Saving

  • The width of the instrument is only 1/3 of the traditional six-cell instrument, saving laboratory space.

Powerful Functions

  • Professional test mode provides flexible and plentiful control functions to meet the needs of scientific research.
  • Display oxygen/water vapor transmission rate curve, oxygen/water vapor transmission coefficient curve, temperature curve and humidity curve.
  • Wide temperature range, allowing the barrier test at different temperatures (customized).
  • The gas purification device independently developed by Labthink can remove trace oxygen in nitrogen, providing oxygen-free carrier gas (optional).

Testing Principle

The pre-treated sample is clamped between the test chambers, oxygen or nitrogen with stable relative humidity flows on one side of the film, and the high purity nitrogen flows on the other side; oxygen or water molecules diffuse through the film into high-purity nitrogen on the other side, and are carried to the sensor by the flowing nitrogen. By analyzing the oxygen or water vapor concentration measured by the sensor, the oxygen or water vapor transmission rate can be calculated.

Reference Standards

ASTM D3985, ASTM F1307, GB/T 19789, GB/T 31354, DIN 53380-3, JIS K7126-2-B, YBB 00082003-2015

ASTM F1249, ISO 15106-2, GB/T 26253, JIS K7129, YBB00092003-2015

Test Applications

Applications
  • Films
    The oxygen and water vapor transmission rate tests of various plastic films, paper-plastic composite films, co-extrusion films, aluminized films, aluminum foil composite films, glass fiber aluminum foil paper composite films and other film-like materials.
  • Sheets
    The oxygen and water vapor transmission rate tests of PP sheet, PVC sheet, PVDC sheet, metal foil, rubber sheet, silicon sheet and other sheet materials.

Technical Specifications

Table 1: Test Parameters Note2

Parameter/Model Model C406H
OTR Test Range cc/(m2day) (Standard area 50cm2) 0.02 200
cc/(m2day) (MASK area 1cm2) 1 10000 (Optional)
cc/(m2day) (MASK area 5cm2) 0.2 2000 (Optional)
OTR Resolution cc/(m2day) 0.0001
OTR Repeatability cc/(m2day) 0.02 or 1%, whichever is greater
WVTR Test Range g/(m2day) (Standard area 50cm2) 0.02 40
g/(m2day) (MASK area 5cm2) 0.2 400 (Optional)
g/(m2day) (MASK area 1cm2) 1 2000 (Optional)
WVTR Resolution g/(m2day) 0.0001
WVTR Repeatability g/(m2day) 0.02 or 2%, whichever is greater
Temperature range C 15 - 50
5 60 (Customized)
Temperature fluctuation C 0.15
Humidity range %RH (Within standard temperature range) 0%, 5 - 902%, 100%
Extended functions GP-01 Gas Purification Unit Optional
DataShieldTM Note3 Optional
Computer System required by GMP Optional
CFR21 Part11 Optional

Table 2: Technical Specifications

Test Chamber 6 test chambers
Specimen Size 4.6 x 4.6i1411.7cm11.7cm)
Specimen Thickness 120 Mili143mmi14
Standard Test Area 50 cm2
Carrier Gas 99.999% high purity nitrogen, 99.5% oxygen (gas source is out of supply scope)
Carrier Gas Pressure 40.6 PSI / 280 kPa
Port Size 1/8 inch metal tubing
Power Supply 120VAC10% 60Hz / 220VAC10% 50Hzi14either one of twoi14
Instrument Dimensions 23.6 H x 19.2 W x 25.9 D (60cm 49cm 66cm)
Net weight 220Lbsi14100kgi14

Configurations

Standard Configurations
Mainframe, tablet, sampler, vacuum grease, polyurethane pipe of 6 mm in diameter
Optional Parts
GP-01 Gas Purification Unit, air compressor, CFR21Part11, GMP computer system requirements and DataShieldTM Data ShieldNote3
Remarks
1. The gas supply port of the instrument isI 6 mm polyurethane pipe (pressure 79.7 psi / 550 kPa);
2. Customers will need to prepare for gas supply and distilled water.

Note 1: All the product features are subject to detailed descriptions in the "Technical Parameters.
Note 2: The parameters in the table are measured by professional operators in Labthink Laboratory according to the requirements and conditions of relevant laboratory environmental standards.
Note 3: DataShieldTM Data Shield System provides safe and reliable data application support. The system can be shared by multiple Labthink products. Please purchase separately as needed.



Comprehensive Barrier Assessment

This equipment accurately evaluates the durability and barrier characteristics of polymer composite films against environmental conditions using gravimetric and gas transmission principles. Adjustable settings for temperature, humidity, and test speed ensure precise and reproducible results across various film types.


Seamless Data Management and Analysis

Equipped with automatic data acquisition, multi-format outputs (CSV, PDF), and extensive memory for up to 50,000 datasets, the tester offers easy access to historical records and real-time graphical outputs. USB and RS232 interfaces simplify data integration into laboratory workflows.


User-Centric, Compliant Operation

Microcomputer control and touchscreen operation enhance usability, while safety features like overload protection and emergency stop prioritize operator security. Conforming to ISO 2528 for sample preparation, this tester ensures reliable and standardized testing processes.

FAQ's of Durability and barrier performance of polymer composite films:


Q: How does the tester measure the barrier and durability performance of polymer composite films?

A: The tester utilizes both gravimetric and gas transmission methods to evaluate barrier and durability properties. It measures water vapor permeability over a wide range (0.05-5000 g/m224h) and provides relative barrier performance from 0-100%, with high precision and rapid data acquisition (2 sec response time).

Q: What sample preparation standards does the tester comply with?

A: Sample preparation strictly follows ISO 2528 standards, ensuring consistency and international compliance for all tests conducted with the equipment.

Q: When is it necessary to calibrate the instrument, and how is calibration performed?

A: Calibration should be performed regularly or whenever measurement accuracy is questioned. The system supports both automatic and manual calibration modes, allowing users to maintain precise performance based on internal schedules or regulatory requirements.

Q: Where can this equipment be effectively utilized?

A: Designed for benchtop installation, the tester is best suited for laboratory material analysis across industries such as packaging, materials manufacturing, and R&D institutions-especially those needing reliable data for export, supply, or production applications.

Q: What is the process for running a test on polymer composite films?

A: Users prepare specimens (108 mm 108 mm) according to ISO 2528, adjust programmable settings for temperature, humidity, and test speed, and mount up to three samples. The fully automatic system handles testing, data collection, analysis, and storage.

Q: How does the equipment benefit laboratory operations?

A: The tester streamlines film analysis through fully automatic operation, quick response time, extensive data storage, and support for multiple output formats, enabling comprehensive data review and efficient workflow integration.

Q: What safety features ensure secure operation during testing?

A: Safety is prioritized with integrated overload protection and an emergency stop function, allowing users to prevent equipment damage or injury during testing procedures.

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