Product Description
Product FeaturesNote1
Accurate Data
- Brand new dome design test chamber and 360 air circulation constant temperature technology ensures better temperature stability.
- Imported high-precision vacuum sensor can accurately test ultra-high barrier materials with 0.01i0.09cm3/ m324h0.1MPa test range.
- Imported pneumatic control system has a low failure rate and an ultra-long service life, ensuring good overall system air tightness and high test accuracy.
- Imported vacuum pump can reach 0.2Pa extreme pressure with increased vacuum rate.
- The vacuum pump is controlled automatically by the system without manual opening and closing, increases efficiency and saves labor.
- Labthinks unique high-precision automatic pressure compensation technology in the test process realizes a constant pressure difference in the high-pressure chamber, and the pressure fluctuation is less than 0.2 kPa.
- The pressure in high-pressure chamber can be set within the range of 10kPa210kPa, the pressure can be maintained accurately and stably by the system.
High Efficiency
- Six independent test cells with standard area, three times the number of test cells in traditional oxygen permeability testing instruments.
- Six specimens can be tested simultaneously under the same testing condition, delivering independent test result.
- Medium and low barrier materials, test time <4 hours (including vacuumize time).
- High barrier materials, test time <4 hours (including vacuumize time).
- Automatic specimen clamping saves time and effort. The clamping force is consistent, resulting in better air tightness.
Intelligent control
- 12 touch-screen tablet powered by WindowsTM 10 operating system makes the operation simpler and more convenient.
- Automatic test mode requires only inputting temperature and humidity, one click start, the test is fully automated.
- Intelligent test chamber hood automatically opens and closes with sound and light alert
Safe and reliable
- System security -- Built-in Labthink's unique high-end industrial computer prevents system failures caused by computer viruses, ensures operational reliability and data storage security.
- Operation safety-- Equipped with intelligent optics sensors which give sound and light alert to ensure safe operation.
- Performance reliabilitythe instrument adopts components of global renowned brands, to ensure stable and reliable performance.
Space saving
- The width of the instrument is only 1/3 of the traditional six-cell instrument, saving space for a laboratory.
Powerful functions
- Professional test mode provides flexible and diverse control options to meet various needs of scientific research.
- The system provides gas transmission rate curve, gas transmission coefficient curve, and temperature curve.
- Ultra-wide test temperature range to enable the barrier tests under various extreme temperature (Optional).
- Ultra-wide test range to meet the barrier test of various materials (customize).
- Tests of hazardous gases such as H2aCH4 are applicable (Customize).
Test Principle
The pre-conditioned specimen is mounted in the test cell as to form a sealed barrier between two chambers. The lower-pressure chamber (lower chamber) is firstly evacuated, followed by the evacuation of the entire cell. A flow of gas is thereafter introduced into the evacuated higher-pressure chamber (upper chamber) and a constant pressure (adjustable) difference is generated between the two chambers. The gas permeates through the specimen from higher pressure side into the lower pressure side. The gas permeability and other barrier properties of the specimen can be obtained by analyzing the pressure changes in the lower chamber.
Standard
ISO 15105-1aISO 2556aGB/T 1038-2000aASTM D1434aJIS K7126-1aYBB 00082003
Applications
| Applications |
- Films
Gas transmission rate test of various plastic films, paper-plastic composite films, coextruded films, aluminized films, aluminum foils, aluminum foil composite films, glass fiber aluminum foil composite films and many others
|
- Sheets
Gas transmission rate test of PP, PVC and PVDC sheets, metal foils, rubber pads, silicon wafers and other sheet materials
|
Technical Specifications
Table 1: Test Parameters Note2
| Parameters/Model |
C106H |
| Test range |
cm3/m224h0.1MPa |
0.01i50,000 |
| Resolution |
cm3/m224h0.1MPa |
0.001 |
| Test temperature |
|
15i50i145i60i14Optionali14 |
| Temperature resolution |
|
0.01 |
| Temperature fluctuation |
|
0.15 |
| Test humidity |
%RHi14Within standard test temperature rangei14 |
0%i145i902%i14Customizei14 |
| Vacuum Resolution |
Pa |
0.01 |
| Vacuum Accuracy |
Pa |
0.2%i141%-100% of Full Scalei14 |
| Vacuum Degree of Test Chamber |
Pa |
10 |
| Additional Functions |
DataShieldTM note3 |
Optional |
| GMP Computer System requirement |
Optional |
| CFR21Part11 |
Optional |
Table 2: Technical Specifications
| Test Cell |
6 Cells |
| Specimen Size |
4.6 x 4.6i1411.7cm11.7cmi14 |
| Specimen Thickness |
120 Mili143mmi14 |
| Standard test area |
38.48cm2 |
| Test Gas |
O2aN2aCO2 etc.i14Outside of supply scopei14 |
| Test Pressure |
10 kPa210 kPai14Can be set betweeni14 |
| Pressure Fluctuation |
0.2 kPa |
| Gas Pressure |
79.7 PSI / 550 kPa |
| Port Size |
I6 mm PU tubing |
| Instrument Dimension |
23.6 H x 19.2 W x 25.9 D (60cm 49cm 66cm) |
| Power Supply |
120VAC10% 60Hz/220VAC10% 50Hzi14one of twoi14 |
| Net Weight |
220Lbsi14100kgi14 |
Table 3: Product Configuration
| Standard Configuration |
Instrument mainframe, tablet, vacuum pump (UK), sampler, vacuum grease, I6 mm PU tubing |
| Optional Parts |
Air compressor, CFR21Part11, GMP Computer System requirement, DataShieldTM note3 |
| Note |
The gas compressor port of the instrument is I6 mm PU tubingi14pressure79.7 PSI/ 550kPai14, customers need to prepare gas supply. |
Note 1: The described product functions are subject to the specification in "Technical Parameters" "Table 1: Test Parameters".
Note 2: The parameters in the table are measured in Labthink laboratory by professional operators according to the requirements and conditions stapulated in laboratory environmental standards.
Note 3: DataShieldTM provides safe and reliable data application support. Multiple Labthink instruments can share one single DataShieldTM system which can be configured as required.
Precision and Versatility for Material TestingEngineered for both laboratory and industrial environments, this Gas & Vapor Permeability Analyzer provides high-throughput analysis for up to three specimens at once. Its customizable measurement range, adjustable test speeds, and selectable test strokes offer exceptional flexibility for diverse material permeability assessments. The integrated automatic calibration and pre-conditioning functions ensure reproducibility and accuracy for every test batch.
Seamless Data Management and Software IntegrationWith compatibility for Windows OS, exports in CSV and PDF formats, and interfaces via RS232 or USB, this analyzer streamlines data management and analysis. Users can efficiently store, access, and share test results, optimizing workflow for quality control or R&D settings. The auto-calibration and alarm functions further enhance reliability and operational ease.
Robust Safety and User-Friendly OperationSafety is prioritized through an overpressure sensor and an auto-shutoff feature, protecting users and maintaining instrument integrity. The low-noise operation (<65 dB), benchtop design, intuitive touchscreen display, and adjustable control options make this analyzer practical and straightforward for daily use in a variety of environments.
FAQ's of Key Instruments for Measuring Material Gases and Vapors Permeability:
Q: How does the Gas & Vapor Permeability Analyzer manage data and software compatibility?
A: The analyzer is fully compatible with Windows OS and enables users to export test data in CSV and PDF formats. Data can be conveniently stored, analyzed, and shared via RS232 or USB interfaces, ensuring seamless workflow integration for laboratories and industrial facilities.
Q: What gases and vapors can be tested with this analyzer, and in what applications?
A: This instrument is designed to accurately measure the permeability of O2, N2, CO2, and water vapor through various materials. It is suitable for packaging, membranes, construction materials, and other applications where gas and vapor transmission rates are critical.
Q: When should I use the integrated pre-conditioning function, and how does it benefit the testing process?
A: The pre-conditioning function should be used before starting tests to ensure material samples reach equilibrium under controlled humidity and temperature conditions. This leads to more consistent and reliable permeability data, improving the accuracy of your results.
Q: Where can this analyzer be installed and used effectively?
A: Thanks to its benchtop design and moderate size (machine weight: 55 kg, max height: 650 mm), the analyzer is ideal for installation in laboratories, quality control environments, and industrial research settings.
Q: What safety mechanisms are incorporated, and how do they protect users and equipment?
A: The analyzer features an overpressure sensor and an automatic shutoff system. These mechanisms actively monitor internal pressures and halt operation if limits are exceeded, thereby preventing accidents and extending the instrument's service life.
Q: How is calibration carried out, and what options are available for maintaining accuracy?
A: Both automatic and manual calibration methods are supported. Automatic calibration simplifies the process, ensuring the analyzer stays in optimal condition, while manual calibration offers users control for customized adjustment, maintaining the heavy precision required for accurate permeability measurements.
Q: What are the main benefits of using this analyzer for material permeability testing?
A: Key benefits include customizable measurement ranges, high accuracy and resolution, high-throughput capacity, automated features, and strong safety protocols. Its touch screen controls and compatibility with industry-standard data formats further facilitate efficient operation and record-keeping for professional users.