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Characterizing Gas and Vapor Transmission in Multi-Layer Packaging

Characterizing Gas and Vapor Transmission in Multi-Layer Packaging

50000 USD ($)/Set

Product Details:

  • Features High sensitivity sensor, automatic data analysis, data storage, real-time display
  • Measuring Range 0.01~10000 g/m24h
  • Temperature 10~50C (controllable)
  • Display Type LCD Touchscreen
  • Gas Pressure 0.1~0.6 MPa
  • Response Time 5 seconds
  • Interface Type USB, RS232
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Characterizing Gas and Vapor Transmission in Multi-Layer Packaging Price And Quantity

  • 50000 USD ($)/Set
  • 50000.00 - 100000.00 USD ($)/Set
  • 1 Set

Characterizing Gas and Vapor Transmission in Multi-Layer Packaging Product Specifications

  • 30%~90% RH (adjustable)
  • 100 mm 100 mm
  • 0.01 g/m24h
  • 3 Test Chambers
  • Fully Automatic
  • 220V AC 10%
  • 0.001 g/m24h
  • 6 mm tube
  • 220V AC, 50 Hz
  • Benchtop
  • Up to 250 mm
  • 1~3 (simultaneous testing)
  • Automatic / Manual
  • For evaluating gas and vapor permeation of multi-layer packaging films and materials
  • 50 Hz
  • USB, RS232
  • Max 150 mm
  • LCD Touchscreen
  • 0.1~0.6 MPa
  • 0.01 to 10 mm/min
  • 5 seconds
  • Laboratory/Research/Quality Control
  • High sensitivity sensor, automatic data analysis, data storage, real-time display
  • 0.01~10000 g/m24h
  • 10~50C (controllable)
  • Gas/Vapor Transmission Rate Tester
  • Approx. 70 kg
  • 0.01~10000 g/m24h
  • 400 mm

Product Description

Product Featuresnote1

OTR/WVTR tested in One Instrument

  • OTR \ WVTR mode, OTR mode and WVTR mode are available for selection.
  • OTR and WVTR tests can be automatically completed for each sample mounting.
  • Genuinely reflect the OTR \ WVTR performance of the same sample, avoiding effect on test data due to sample contamination arising from instrument switching.

Coulometric Oxygen Sensor

  • The instrument is equipped with a ppb level Coulometric Oxygen Sensor, as one of new Labthink technical achievements, which can obtain a lower limit of the test.
  • Designed according to ASTM D3985 with absolute value, and no calibration is permitted.
  • Longer service life, two times longer than that of a traditional Coulometric oxygen sensor.
  • Over limit alarm and automatic protection.

Infrared Moisture Sensor

  • The instrument is equipped with Labthink patented infrared moisture sensor which can obtain a lower limit of the test.
  • Designed according to ASTM F1249.
  • Longer service life, non-consumable.
  • Over limit alarm and automatic protection.

Accurate Data

  • Brand new rainbow bridge structural test cell and 360 air circulation constant temperature technology ensure better temperature stability.
  • In the test process, the automatic control on flow, temperature and relative humidity is realized, reaching higher accuracy.
  • The test cell is equipped with a high-precision humidity sensor to monitor and record humidity changes in real time.

High Efficiency 6 Test Cells

  • Independent six sets of 50cm2 standard area test cells, which is three times the traditional oxygen transmission rate test instrument.
  • Six samples can be tested at the same time under the same conditions, with independent tests data.
  • In the same test cycle, the number of samples completed increases from 2 to 6.
  • Automatic sample clamping, saving time and effort, ensuring consistent clamping force and better sealing.

Intelligent Operation

  • The 12 Inch Touch panel of windows system is used for more convenient operation.
  • Automatic mode - after inputting test temperature and humidity and clicking one key, the test proceeds automatically.
  • Intelligent test cell hood which opens and closes automatically with sound and light alert.

Safe and Reliable

  • Safe Running: Labthinks high-end industrial computer is embedded to eliminate the system failure caused by computer virus and ensure the operation reliability and data storage security.
  • Safe Operation: equipped with optical and other intelligent sensors as well as intelligent sound and light alarms to ensure the operation safety.
  • Safe Performance: the instrument uses global renowned brand components with stable and reliable performance.

Space Saving

  • The width of the instrument is only 1/3 of the traditional six-cell instrument, saving laboratory space.

Powerful Functions

  • Professional test mode provides flexible and plentiful control functions to meet the needs of scientific research.
  • Display oxygen/water vapor transmission rate curve, oxygen/water vapor transmission coefficient curve, temperature curve and humidity curve.
  • Wide temperature range, allowing the barrier test at different temperatures (customized).
  • The gas purification device independently developed by Labthink can remove trace oxygen in nitrogen, providing oxygen-free carrier gas (optional).

Testing Principle

The pre-treated sample is clamped between the test chambers, oxygen or nitrogen with stable relative humidity flows on one side of the film, and the high purity nitrogen flows on the other side; oxygen or water molecules diffuse through the film into high-purity nitrogen on the other side, and are carried to the sensor by the flowing nitrogen. By analyzing the oxygen or water vapor concentration measured by the sensor, the oxygen or water vapor transmission rate can be calculated.

Reference Standards

ASTM D3985, ASTM F1307, GB/T 19789, GB/T 31354, DIN 53380-3, JIS K7126-2-B, YBB 00082003-2015

ASTM F1249, ISO 15106-2, GB/T 26253, JIS K7129, YBB00092003-2015

Test Applications

Applications
  • Films
    The oxygen and water vapor transmission rate tests of various plastic films, paper-plastic composite films, co-extrusion films, aluminized films, aluminum foil composite films, glass fiber aluminum foil paper composite films and other film-like materials.
  • Sheets
    The oxygen and water vapor transmission rate tests of PP sheet, PVC sheet, PVDC sheet, metal foil, rubber sheet, silicon sheet and other sheet materials.

Technical Specifications

Table 1: Test Parameters Note2

Parameter/Model Model C406H
OTR Test Range cc/(m2day) (Standard area 50cm2) 0.02 200
cc/(m2day) (MASK area 1cm2) 1 10000 (Optional)
cc/(m2day) (MASK area 5cm2) 0.2 2000 (Optional)
OTR Resolution cc/(m2day) 0.0001
OTR Repeatability cc/(m2day) 0.02 or 1%, whichever is greater
WVTR Test Range g/(m2day) (Standard area 50cm2) 0.02 40
g/(m2day) (MASK area 5cm2) 0.2 400 (Optional)
g/(m2day) (MASK area 1cm2) 1 2000 (Optional)
WVTR Resolution g/(m2day) 0.0001
WVTR Repeatability g/(m2day) 0.02 or 2%, whichever is greater
Temperature range C 15 - 50
5 60 (Customized)
Temperature fluctuation C 0.15
Humidity range %RH (Within standard temperature range) 0%, 5 - 902%, 100%
Extended functions GP-01 Gas Purification Unit Optional
DataShieldTM Note3 Optional
Computer System required by GMP Optional
CFR21 Part11 Optional

Table 2: Technical Specifications

Test Chamber 6 test chambers
Specimen Size 4.6 x 4.611.7cm11.7cm)
Specimen Thickness 120 Mil3mm
Standard Test Area 50 cm2
Carrier Gas 99.999% high purity nitrogen, 99.5% oxygen (gas source is out of supply scope)
Carrier Gas Pressure 40.6 PSI / 280 kPa
Port Size 1/8 inch metal tubing
Power Supply 120VAC10% 60Hz / 220VAC10% 50Hzeither one of two
Instrument Dimensions 23.6 H x 19.2 W x 25.9 D (60cm 49cm 66cm)
Net weight 220Lbs100kg

Configurations

Standard Configurations
Mainframe, tablet, sampler, vacuum grease, polyurethane pipe of 6 mm in diameter
Optional Parts
GP-01 Gas Purification Unit, air compressor, CFR21Part11, GMP computer system requirements and DataShieldTM Data ShieldNote3
Remarks
1. The gas supply port of the instrument is 6 mm polyurethane pipe (pressure 79.7 psi / 550 kPa);
2. Customers will need to prepare for gas supply and distilled water.

Note 1: All the product features are subject to detailed descriptions in the "Technical Parameters.
Note 2: The parameters in the table are measured by professional operators in Labthink Laboratory according to the requirements and conditions of relevant laboratory environmental standards.
Note 3: DataShieldTM Data Shield System provides safe and reliable data application support. The system can be shared by multiple Labthink products. Please purchase separately as needed.



Advanced Gas and Vapor Permeation Analysis

This tester provides precise characterization of gas and vapor transmission rates for multi-layer packaging films. Supporting O2, CO2, N2, and water vapor, it is equipped with sensitive detection and automatic environmental controls, assuring accuracy for both research and industrial requirements.


User-Friendly Operation and High Capacity

Equipped with a large, intuitive LCD touchscreen and fully automatic controls, the device allows simultaneous testing of up to three specimens. Features include real-time data display, extensive storage, automatic/manual calibration, and efficient data export options for seamless integration into laboratory workflows.


Reliable Safety and Compliance for Quality Assurance

An integrated alarm system guards against operational irregularities such as over-temperature, leaks, or power failures. Compatible with industry-standard software and rigorous calibration routines, the instrument delivers dependable results for compliance and certification processes in packaging development.

FAQs of Characterizing Gas and Vapor Transmission in Multi-Layer Packaging:


Q: How does the Gas/Vapor Transmission Rate Tester evaluate multi-layer packaging materials?

A: The tester measures the transmission rates of gases such as oxygen, carbon dioxide, nitrogen, and water vapor through multi-layer films using adjustable temperature and humidity conditions. Automatic sensors ensure precise environmental control, and data is captured and analyzed in real time.

Q: What types of test gases and film thicknesses are supported?

A: It supports test gases including O2, CO2, N2, and water vapor, and accommodates packaging films with thicknesses up to 3 mm, making it versatile for a wide range of packaging applications.

Q: When should I use automatic versus manual calibration?

A: Automatic calibration is recommended for routine testing to simplify the process and ensure consistency, while manual calibration is beneficial for specialized or research applications requiring user-defined adjustments.

Q: Where can I export and analyze stored test data?

A: Test data can be exported using USB or RS232 interfaces. The included Windows-compatible analysis software allows you to further process and interpret results directly on a computer.

Q: What is the process for setting up ambient temperature and humidity for testing?

A: The equipment features automatic control of ambient temperature (1050C) and humidity (3090% RH), both adjustable via the touchscreen interface. The precision sensors maintain setpoints throughout the test duration, ensuring consistent results.

Q: How many specimens can be tested simultaneously and what are their size limits?

A: Up to three specimens, each measuring 100 mm 100 mm, can be tested simultaneously, facilitating robust comparative testing and development studies.

Q: What are the main benefits of using this equipment in laboratory or quality control environments?

A: Benefits include accurate, high-resolution measurements, automated operation, integrated safety alarms, rapid response time, and comprehensive data managementall essential for product development, quality assurance, and compliance in the packaging industry.

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