Product Description
Product Featuresnote1
OTR/WVTR tested in One Instrument
- OTR WVTR mode, OTR mode and WVTR mode are available for selection.
- OTR and WVTR tests can be automatically completed for each sample mounting.
- Genuinely reflect the OTR WVTR performance of the same sample, avoiding effect on test data due to sample contamination arising from instrument switching.
Coulometric Oxygen Sensor
- The instrument is equipped with a ppb level Coulometric Oxygen Sensor, as one of new Labthink technical achievements, which can obtain a lower limit of the test.
- Designed according to ASTM D3985 with absolute value, and no calibration is permitted.
- Longer service life, two times longer than that of a traditional Coulometric oxygen sensor.
- Over limit alarm and automatic protection.
Infrared Moisture Sensor
- The instrument is equipped with Labthink patented infrared moisture sensor which can obtain a lower limit of the test.
- Designed according to ASTM F1249.
- Longer service life, non-consumable.
- Over limit alarm and automatic protection.
Accurate Data
- Using 360 air circulation constant temperature technology, the temperature stability is better.
- Equipped with high-precision temperature and humidity sensor, to monitor and record temperature and humidity changes in real time.
- In the test process, the automatic control on flow, temperature and relative humidity is realized, reaching higher accuracy.
- Higher test repeatability of 0.01 cc / (m2day) can be achieved.
High Efficiency Three-cell
- Independent three sets of 50cm2 standard area test cells, in line with parallel sample detection required by standards.
- Three samples can be tested at the same time under the same conditions, with independent tests data.
- In the same test cycle, the number of samples completed increases from 2 to 3.
- Automatic sample clamping, saving time and effort, ensuring consistent clamping force and better sealing.
Intelligent Operation
- The 12 Inch Touch panel of windows system is used for more convenient operation.
- Automatic mode - after inputting test temperature and humidity and clicking one key, the test proceeds automatically.
- New drawer type test cell, one key automatic in-and-out with sound and light reminder.
Safe and Reliable
- Safe Running: Labthinks high-end industrial computer is embedded to eliminate the system failure caused by computer virus and ensure the operation reliability and data storage security.
- Safe Operation: equipped with optical and other intelligent sensors as well as intelligent sound and light alarms to ensure the operation safety.
- Safe Performance: the instrument uses global renowned brand components with stable and reliable performance.
Powerful Functions
- Professional test mode provides flexible and plentiful control functions to meet the needs of scientific research.
- Display oxygen/water vapor transmission rate curve, oxygen/water vapor transmission coefficient curve, temperature curve and humidity curve.
- Wide temperature range, allowing the barrier test at different temperatures (customized).
- The gas purification device independently developed by Labthink can remove trace oxygen in nitrogen, providing oxygen-free carrier gas (optional).
Testing Principle
The pre-treated sample is clamped between the test chambers, oxygen or nitrogen with stable relative humidity flows on one side of the film, and the high purity nitrogen flows on the other side; oxygen or water molecules diffuse through the film into high-purity nitrogen on the other side, and are carried to the sensor by the flowing nitrogen. By analyzing the oxygen or water vapor concentration measured by the sensor, the oxygen or water vapor transmission rate can be calculated.
Reference Standards
ASTM D3985, ASTM F1307, GB/T 19789, GB/T 31354, DIN 53380-3, JIS K7126-2-B, YBB 00082003-2015
ASTM F1249, ISO 15106-2, GB/T 26253, JIS K7129, YBB00092003-2015
Test Applications
| Applications |
- Films
The oxygen and water vapor transmission rate tests of various plastic films, paper-plastic composite films, co-extrusion films, aluminized films, aluminum foil composite films, glass fiber aluminum foil paper composite films and other film-like materials.
|
- Sheets
The oxygen and water vapor transmission rate tests of PP sheet, PVC sheet, PVDC sheet, metal foil, rubber sheet, silicon sheet and other sheet materials.
|
Technical Specifications
Table 1: Test Parameters Note2
| Parameter/Model |
Model C403H |
| OTR Test Range |
cc/(m2day) (Standard area 50cm2) |
0.01 200 |
| cc/(m2day) (MASK area 5cm2) |
0.2 2000 (Optional) |
| cc/(m2day) (MASK area 1cm2) |
1 10000 (Optional) |
| OTR Resolution |
cc/(m2day) |
0.0001 |
| OTR Repeatability |
cc/(m2day) |
0.01 or 1%, whichever is greater |
| WVTR Test Range |
g/(m2day) (Standard area 50cm2) |
0.005 40 |
| g/(m2day) (MASK area 5cm2) |
0.2 400 (Optional) |
| g/(m2day) (MASK area 1cm2) |
1 2000 (Optional) |
| WVTR Resolution |
g/(m2day) |
0.0001 |
| WVTR Repeatability |
g/(m2day) |
0.005 or 2%, whichever is greater |
| Temperature range |
C |
15 - 50 5 60 (Customized) |
| Temperature fluctuation |
C |
0.05 |
| Humidity range |
%RH (Within standard temperature range) |
0%, 5 - 902% |
| Extended functions |
GP-01 Gas Purification Unit |
Optional |
| DataShieldTM Note3 |
Optional |
| Computer System required by GMP |
Optional |
| CFR21 Part11 |
Optional |
Table 2: Technical Specifications
| Test Chamber |
3 test chambers |
| Specimen Size |
4.4 x 4.4i1411.2cm11.2cm) |
| Specimen Thickness |
120 Mili143mmi14 |
| Standard Test Area |
50 cm2 |
| Carrier Gas |
99.999% high purity nitrogen, 99.5% oxygen (gas source is out of supply scope) |
| Carrier Gas Pressure |
40.6 PSI / 280 kPa |
| Port Size |
1/8 inch metal tubing |
| Power Supply |
120VAC10% 60Hz / 220VAC10% 50Hzi14either one of twoi14 |
| Instrument Dimensions |
23.6 H x 19.6 W x 27.5 D (60cm 50cm 70cm) |
| Net weight |
220Lbsi14100kgi14 |
Configurations
- Standard Configurations
- Mainframe, tablet, sampler, vacuum grease, polyurethane pipe of 6 mm in diameter
- Optional Parts
- GP-01 Gas Purification Unit, air compressor, CFR21Part11, GMP computer system requirements and DataShieldTM Data ShieldNote3
- Remarks
- 1. The gas supply port of the instrument isI 6 mm polyurethane pipe (pressure 79.7 psi / 550 kPa);
2. Customers will need to prepare for gas supply and distilled water.
Note 1: All the product features are subject to detailed descriptions in the "Technical Parameters.
Note 2: The parameters in the table are measured by professional operators in Labthink Laboratory according to the requirements and conditions of relevant laboratory environmental standards.
Note 3: DataShieldTM Data Shield System provides safe and reliable data application support. The system can be shared by multiple Labthink products. Please purchase separately as needed.
Advanced Test Methods for Packaging IntegrityThis device leverages a coulometric sensor for oxygen detection and infrared technology for water vapor analysis, ensuring accurate assessments of barrier performance in milk powder packaging. Such testing is critical for manufacturers aiming to maintain product freshness and safety during distribution and storage.
Comprehensive Data and Easy OperationThe built-in calibration and programmable test conditions provide repeatable, trustworthy results. Users benefit from a digital touch screen interface and microcontroller control mode, combined with data analysis software that outputs directly to Excel, PDF, or a printer, streamlining quality documentation and compliance.
Superior Sample Throughput and FlexibilityCapable of simultaneously testing three specimens up to 100 mm 100 mm each, the instrument is ideal for high-throughput routine laboratory or quality control settings. Adjustable temperature and humidity ranges widen applicability across varied packaging materials and conditions.
FAQ's of Milk Powder Packaging Oxygen and Water Vapor Permeability:
Q: How does the tester measure oxygen and water vapor permeability in milk powder packaging?
A: The equipment uses a coulometric sensor to measure oxygen transmission and an infrared sensor for water vapor. These sensors detect the rate at which gases permeate through packaging, providing precise transmission data crucial for maintaining product quality.
Q: What are the main benefits of using this permeability tester?
A: Key benefits include high accuracy, multiple sample testing, fast results, fully automatic temperature and humidity control, easy data output, and user-friendly operation. These features help ensure compliant, consistent packaging standards for milk powder manufacturers and exporters.
Q: When should milk powder packaging be tested for oxygen and water vapor permeability?
A: Testing should be performed during product development, after any changes in packaging material or supplier, and periodically during production to ensure ongoing barrier performance and compliance with industry standards.
Q: Where can the permeability tester be used, and who are its typical users?
A: This benchtop device is suitable for laboratories, quality control departments in manufacturing plants, and supplier testing facilities. Typical users include laboratory technicians, quality assurance specialists, and packaging engineers within the milk powder industry.
Q: What is the process for conducting a permeability test with this machine?
A: Samples (up to three at a time) are placed in stainless steel holders, and the tester is programmed for desired ambient conditions. The machine automatically regulates temperature and humidity, then initiates measurements. Results are displayed on the digital LCD touchscreen and recorded for further analysis.
Q: How is routine maintenance performed on the tester?
A: Maintenance is straightforward, with user-friendly access for periodic servicing. The built-in calibration routine facilitates accuracy without complex external processes. Additionally, on-site setup service is available for initial installation and operator training.
Q: What data management capabilities does the device offer?
A: The tester can store up to 500 test cycles, supports output to Excel and PDF formats, and can print directly. Its analysis and management suite helps organize, analyze, and archive permeability test results for regulatory compliance and product improvement.