Leak Test Machine Bottle Leak Tester

50000 USD ($)/Set

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Product Details:

Operating Temperature 10C to 50C
Humidity 85% RH (non-condensing)
Display Digital LED/LCD Display
Number of Specimens 1 bottle at a time (custom multi-head available)
Temperature 10C to 50C
Test Material Plastic/PET/HDPE/Glass Bottles
Power Supply Single Phase 220V AC
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Leak Test Machine Bottle Leak Tester Price And Quantity

Minimum Order Quantity 1 Set
Price Range 50000.00 - 100000.00 USD ($)/Set
Price 50000 USD ($)/Set

Leak Test Machine Bottle Leak Tester Product Specifications

Net Weight Approx. 70-120 kg (model dependent)
Accuracy 0.01 bar
Shell Material Stainless Steel
Use Bottle Leak Testing in Packaging Industries
Number of Specimens 1 bottle at a time (custom multi-head available)
Port Size Flexible/Customizable (Based on Bottle Size)
Pedestal Size Standard/Custom as per model specification
Type Leak Test Machine
Test Range 2-10 bar
Display Digital LED/LCD Display
Sensor High-Sensitivity Pressure/Flow Sensor
Operating Mode Automatic
Response Time 3 seconds
Operating Temperature 10C to 50C
Humidity 85% RH (non-condensing)
Specimen Size Bottle Capacity 50ml to 5 Litre (customizable)
Operating Voltage 220V AC, 50Hz
Test Medium Compressed Air
Gas Pressure Adjustable up to max test range (2-10 bar)
Test Material Plastic/PET/HDPE/Glass Bottles
Temperature 10C to 50C
Power Supply Single Phase 220V AC

Product Description

Product FeaturesNote1

Multiple Test Modes & Intelligent Statistics of Qualified Specimens

Negative pressure method
Multiple test modes including standard, multi-grade vacuum and methylthionine chloride mode
Automatic test with traditional methylthionine chloride
Vacuum degree, test time and infiltration time can be adjusted and test parameters can be saved automatically so that the tests with same test parameters can be started quickly
Automatic constant pressure compensation ensures that the tests can be performed under preset vacuum conditions
Real-time display of test curves, easy to observe the test results
Automatic statistics of qualified specimens
Main components and parts are supplied by well-known global manufacturers, with guaranteed performance

Brand New Patented Intelligent Touch Operating System

Industrial grade touch screen, one-button operation, simplified operating interface, remote upgrade and maintenance
Chinese and English operating interface
Measurement unit conversion
Automatic data storage and power failure memory to prevent data loss
Storage up to 1200 test records (standard mode)
Multiple-level user management and login with password
Micro-printer and USB ports for data transmission (optional)
The instrument conforms to the requirements of GMP (optional)
Labthinks unique DataShiledTM System for data management and connecting with information system (optional)

Test Principle

Firstly submerge the specimen in the water in the vacuum chamber, and then evacuate the vacuum chamber to form differential pressure between the inside and outside of specimen. The seal property can be obtained by observing the steady progression of bubbles from the specimen or observing how the specimen expands and restores to its original shape after vacuum release.

Test StandardNote1

ASTM D3078, GB/T 15171

Applications

Basic Applications
Glass Bottles, Pipes, Cans and Boxes
Plastic Bottles, Pipes, Cans and Boxes
Metal Bottles, Pipes, Cans and Boxes
Paper Plastic Composite Bags and Boxes
Extended Applications
Pen Refills
Electronic Components
Medical Instruments

Technical Specifications

Specifications	C660B
Vacuum Degree	0 -90 KPa/ 0 -13 psi
Accuracy	0.25% FS
Resolution	0.1 KPa / 0.01 psi
Vacuum Chamber Effective Sizes	I270 mm x 210 mm (H) (standard)
	I360 mm x 585 mm (H) (optional)
	I460 mm x 330 mm (H) (optional)
	Note: customization is available for other sizes
Gas Supply	Air (outside of supply scope)
Gas Supply Pressure	0.5 MPa 0.7 Mpa (73psi 101psi)
Instrument Dimension	334 mm (L) x 230 mm (W) x 170 mm (H)
Power Supply	220VAC10% 50Hz / 120VAC10% 60Hz
Net Weight	Instrument: 6.5 kg Standard Vacuum Chamber: 9kg

Configurations

Standard Configurations: Instrument, Standard Vacuum Chamber (I270 mm x 210 mm), I6 PU Tubing (1m)

Optional Parts: Micro Printer, Professional Software, Customized Vacuum Chamber, Air Compressor, GMP System, DataShieldTM Note3

Note: 1. The gas supply port of the instrument isI6 mm PU Tubing;
2. Customers need to prepare gas supply.

Note 1: The described test standard, applications and product features should be in line with Technical Specifications.
Note 2: The parameters in the table are measured by professional operators in Labthink laboratory under strictly controlled laboratory conditions.
Note 3: DataShieldTM provides safe and reliable data application support. Multiple Labthink instruments can share one single DataShieldTM system which can be configured as required.

Accurate and Rapid Bottle Leak Detection

Engineered for speed and precision, this bottle leak tester evaluates containers ranging from 50ml up to 5 liters in capacity, using highly sensitive pressure/flow sensors. With its compact footprint and robust stainless steel shell, it seamlessly integrates into diverse production environments, maintaining stringent quality assurance standards.

Flexible Controls and Customization

Equipped with cutting-edge microprocessor or PLC controls, the tester offers adjustable pressure settings (2-10 bar) and a digital LED/LCD display for user-friendly operation. Custom test adapters, flexible port sizes, and customizable pedestals allow adaptation for unique bottle shapes and specific production needs.

FAQ's of Leak Test Machine Bottle Leak Tester:

Q: How does the Bottle Leak Test Machine detect leaks in bottles?

A: The machine employs the differential pressure decay method, where a bottle is pressurized with clean, dry compressed air and monitored for any pressure drop using high-sensitivity pressure/flow sensors. A detected pressure loss indicates a leak, and the machine triggers the automatic reject/eject system.

Q: What types and sizes of bottles can this tester accommodate?

A: This tester is suitable for a wide range of plastic, PET, HDPE, and glass bottles from 50ml to 5 liters. Special configurations and adapters are available for different bottle shapes and custom sizes, making it ideal for edible oil, water, juice, pharmaceutical, and chemical containers.

Q: When should I use this machine during the packaging process?

A: The Leak Test Machine is typically integrated after the filling or capping stations in the packaging line, allowing for immediate detection and ejection of faulty bottles before final packing. This ensures only leak-free products proceed to distribution.

Q: Where can this leak tester be installed within a plant?

A: Thanks to its compact, table-top or stand-alone design, the tester can be installed in laboratory settings or directly in production lines. Its small footprint allows easy placement next to filling, capping, or packaging machinery.

Q: What is the process of running a leak test on a bottle?

A: After placing a bottle in the test chamber, compressed air is injected up to the preset pressure. The system monitors pressure stability over a test cycle of 5-15 seconds. If a pressure drop is detected, the bottle is automatically rejected and both audio-visual alarms and digital indicators signal the result.

Q: Can the machine log or export test data for quality control?

A: Yes, the machine offers optional USB or Ethernet data logging, enabling storage and transfer of test results for traceability, quality audits, and process improvement.

Q: What are the benefits of using this bottle leak test machine?

A: The main advantages include fast, accurate leak detection, automatic ejection of defective bottles, compliance with safety standards, easy customization for various bottles, low labor requirements due to its automatic operation, and improved product quality and brand reputation.

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