Product Description
Features
Professional
With innovative research and development, Labthink C640 Thickness Tester uses high precision displacement sensor, supported by scientific structure and professional control technology, which makes C640 greatly improved in stability, repeatabilityNote1 and accuracy.
- The instrument conforms to standards for mechanical contact method. The pressure foot can be lifted and lowered automatically, which can minimize the errors caused by human operation.
- Contacting time and test speed can be set as required. Customization is available for multiple contact areas and pressures, which can meet the requirements for various test conditions.
- Manual and automatic test modes can be selected by the users
- Calibration of multiple points can improve the linearity of the whole test range, which ensures the accuracy of measured results.
- Standard gauge block is available for fast calibration
High Efficiency
The instrument is featured with high efficiency and automatic design of structure, which minimize the human operation in measuring process. Intelligent controlling and data processing functions make it easy and reliable for test operation and data processing.
- Parameter program function enables the user to save all test parameters in a file so that those parameters can be applied directly for the same tests next time, which can help the user save time and minimize the error when inputting parameters manually.
- Test results include maximum value, minimum value, average value and standard variation, which can be displayed to the user directly.
- Result comparison function can help the user in evaluation of results.
- Auto sampling function (optional), feeding space, feeding speed, measure points can be set as required, which ensures the accuracy of multiple successive points measurement.
Intelligent
The instrument is embedded with Labthinks latest operating software, which is featured with user-friendly interface, intelligent data processing, strict user management and secure data storage. It also supports Labthink exclusive DataShieldTM (Optional) which provides the users with safe and reliable management of test data and test reports.
- Test data can be displayed in various forms including curves and data list
- Test data will be saved and encrypted in a unique way so that all the test information will be saved securely and reliably and protected from being tampered
- Various forms of test data can be searched, exported and printed out
Note: The described features should be in line with Table 1: Test Parameters.
Note1: The Repeatability refers to the repeatability within the test range.
Test Principle
The pre-conditioned specimen is placed on a flat test plane, the pressure foot which is paralleled to the test plane will drop down on the upper surface of the specimen with certain pressure applied on. The displacement sensor with the pressure foot will detect the space between the upper and lower surface of the specimen, which is the thickness of the specimen.
Test Standards
ISO 4593, ISO 534, ASTM D6988, ASTM F2251, GB/T 6672, GB/T 451.3, TAPPI T411, BS 2782-6, DIN 53370, ISO 3034, ISO 12625-3, ISO 5084, ASTM D374, ASTM D1777, ASTM D3652, GB/T 6547, GB/T 24218.2, FEFCO No 3, EN 1942, JIS K6250, JIS K6783, JIS Z1702
Note: The described test standards should be in line with Table 1: Test Parameters.
Applications
| Basic Applications |
- Films and Sheeting
Thickness measurement of various plastic films, sheeting, and diaphragms, etc.
|
- Paper
Thickness measurement of various paper, paper board and composite paper board, etc.
|
| Extended Applications |
- Metal Pieces & Silicon Wafers
Thickness measurement of silicon wafers, foils and various metal pieces, etc.
|
- Corrugated Paperboard
Thickness measurement of corrugated paperboard
|
- Textiles
Thickness measurement of textiles including woven fabrics, knitted fabrics, coated fabrics
|
- Non-woven Fabrics
Thickness measurement of non-woven fabrics e.g. baby diapers, sanitary napkins and medical masks, etc.
|
- Other Materials
Thickness measurement of solid insulation materials, adhesive tapes, earthwork synthetic materials and rubbers, etc.
|
Technical Specifications
Table 1: Test Parameters Note1
| Parameter \ Model |
C640M |
C640H |
| Test Range (Standard) |
mm |
0 2 |
0 2 |
| Resolution |
m |
0.1 |
0.1 |
| RepeatabilityNote3 |
m |
0.8 |
0.4 |
| Test Range (Optional 1) |
mm |
0 6 |
0 6 |
| Test Range (Optional 2) |
mm |
0 12 |
0 12 |
| Feeding Space |
mm |
0 1000 (Adjustable) |
| Feeding Speed |
mm/s |
1.5 80 (Adjustable) |
| Additional Functions |
Auto Sampler |
Optional |
Optional |
DataShieldTM Note2
|
Optional |
Optional |
Table 2: Technical Specifications
| Measuring Method |
Mechanical Contact Method |
| Test Pressure & Contact AreaNote3 |
Film: 17.51 KPa, 50 mm2 |
| Paper: 1001 KPa (Standard) / 501kPa (Optional), 200mm2 |
| Instrument Dimension |
370 mm (L) x 350 mm (W) x 410 mm (H) |
| Net Weight |
26kg |
Note1: The parameters in the table are measured by professional operator in Labthink laboratory according to relative requirements for laboratory standard conditions. For extended applications, customization is available to meet the special testing requirements.
Note2: DataShieldTM provides safe and reliable data application support. Multiple Labthink instruments can share one single DataShieldTM system which can be purchase as required.
Note3: Test pressure and contact area can be selected for paper or film. There are two options for test pressure for paper, i.e. 100kPa (standard) and 50kPa(optional). For other test pressure and contact area or curved pressure foot, customizations are available.
High-Precision MeasurementAchieve reliable and consistent film thickness measurements with the detectors advanced contact probe technology. With a repeatability of 0.2 m and resolution down to 0.1 m, the system ensures precision in every application. Automatic calibration and real-time data output further bolster confidence in measurement results.
User-Friendly OperationTouchscreen PLC controls streamline the measurement process, while automatic calibration and real-time logging make the detector exceptionally easy to use. The digital LCD display is intuitive, allowing operators to swiftly navigate and review results. Adjustable test speed and multiple output formats enhance flexibility.
Robust Performance and VersatilityBuilt for demanding environments, this benchtop unit is ideal for manufacturers, exporters, researchers, and quality controllers. With safety alarms, overload/emergency protection, and compatibility with various interface standards, it suits both industrial and laboratory usage, adhering to strict environmental requirements.
FAQs of Battery Separator Film Thickness Detectors:
Q: How does the Battery Separator Film Thickness Detector ensure measurement accuracy?
A: The detector employs a precision contact probe with automatic calibration using standard gauge blocks. This setup offers an accuracy of 1 m and a resolution of 0.1 m, with repeatability rated to 0.2 m for consistently dependable results.
Q: What type of data output options are available on this detector?
A: Users can export measurement data in CSV or PDF formats, print results directly, or log information in real-time using Windows-compatible software. USB and RS232 interfaces provide straightforward device connectivity.
Q: When is calibration necessary, and how is it performed?
A: Calibration should be performed before initial use and after any significant environmental or system change. The calibration process utilizes a standard gauge block, ensuring the probe maintains optimal measurement accuracy over time.
Q: Where can this thickness detector be installed for optimal performance?
A: Install the detector in an area that is dust-free and free from vibrations to guarantee accurate measurements. It is designed for benchtop mounting and requires mains power and regulated gas pressure support.
Q: What are the main safety features of the detector during operation?
A: The system incorporates overload detection and an emergency stop function to safeguard users and prevent equipment damage. Safety alarms provide additional operational security during measurements.
Q: How is the device operated and controlled by the user?
A: The device is managed via a touchscreen PLC, allowing easy parameter adjustment, test setup, and access to historical data. This streamlined interface enhances both usability and process control.
Q: What benefits does using this detector offer for quality control of battery separator films?
A: This detector offers unparalleled accuracy, rapid response, and comprehensive reporting. It supports up to five specimens at once, validates quality with each measurement, and ensures compliance with strict industry standards.