Product Description
Product FeaturesNote1
Multiple Test Modes in One Instrument
- Four test modes including hot tack, heat seal, peel and tensile test.
- With Digital P.I.D. temperature control system, the preset temperature can be reached in a short time without fluctuations.
- Four force test ranges and 6 testing speeds are available to meet various testing requirements
- The instrument meets the requirement for testing speed specified in standard GB/T 34445-2017
Excellent Designs & Auto Sampling
- Auto sampling for hot tack test, simplifies the testing operation and minimizes errors, ensures the uniformity of test data
- Pneumatic sample clamping system (optional)
- Automatic zeroing, error alert, overload protection and stroke protection guarantee safe operations
- Instrument can be started manually or by pedal switch. it is convenient for the operator and the anti-scald design ensures safe operations
- Components and parts of the instrument are supplied by world renowned manufacturers and have reliable performance
Computer & Instrument Controlled Operations
- Test operations can be performed on the instrument or by the software
- The instrument can be operated without a computer, easy to operate and view test data
- Data I/O ports for data export
Test StandardNote1
GB/T 34445, ASTM F1921, ASTM F2029, QB/T 2358, YBB 00122003
Applications
| Basic Applications |
- Hot Tack Performance
Plastic films, sheets and composite films e.g. PE, PP, PET and composite films used in packages for instant noodle, milk powder, washing powder, food and drugs
|
- Heat Seal Performance
Plastic films, sheets and composite films
|
- Peel Strength
Adhesives and adhesive tapes
|
- Tensile Strength
Tensile strength test of various films, sheets and composite films
|
| Extended Applications |
- Medical Adhesives
Peeling test and tensile strength test of medical adhesives e.g. adhesive bandages
|
- Textiles, Nonwovens and Woven Bags
Peeling test and tensile strength test
|
- Adhesive Tapes
Low speed unwrapping test
|
- Protection Films
Peeling test and tensile strength test
|
- Magnetic Cards
Peeling test of the films and magnetic cards
|
- Bottle Caps
Opening force test of the aluminum plastic combination bottle caps
|
Technical SpecificationsNote2
| Specification |
C632B Hot Tack Tester |
| Load Cell Capacity |
30 N (Standard) 50 N 100 N 200 N (Optional) |
| Force Accuracy |
Indicated Value 1% (10%-100% of load cell capacity) 0.1%FS (0%-10% of load cell capacity) |
| Force Resolution |
0.01 N |
| Test Speed |
150 200 300 500 hot tack 1500mm/min, 2000mm/min |
| Specimen Width |
15 mm, 25 mm or 25.4 mm |
| Stroke |
500 mm |
| Heat Seal Temperature |
Room Temperature 250C |
| Temperature Variation |
0.2C |
| Temperature Accuracy |
0.5C (Single Point Calibration) |
| Dwell Time (Heat Seal Test) |
0.1 999.9 s |
| Dwell Time (Hot Tack Test) |
0.1 999.9 s |
| Sealing Pressure |
0.05 Mpa 0.7 MPa |
| Sealing Area |
100 mm x 5 mm |
| Sealing Jaws |
Double (one is silicon rubber) |
| Gas Supply |
Air (Not in supply scope) |
| Gas Supply Pressure |
0.7 Mpa (101.5psi) |
| Port Size |
I4 mm PU Tubing |
| Instrument Dimension |
1120 mm (L) 380 mm (W) 330 mm (H) |
| Power Supply |
220VAC10% 50Hz / 120VAC10% 60Hz |
| Net Weight |
45 kg |
Configurations
- Standard Configurations
- Instrument, Manual Clamp, Pedal Switch, Sampling Plate, Calibration Support, I4 mm PU Tubing (2m)
- Optional Parts
- Computer, Professional Software, Pneumatic Sample Grips, Air Compressor
- Note
- 1.The gas supply port of this instrument is I4 mm PU Tubing;
2.Customers need to prepare gas supply.
Note 1: The described test standard, applications and product features should be in line with Technical Specifications.
Note 2: The parameters in the table are measured by professional operators in Labthink laboratory under strictly controlled laboratory conditions.
Precision Testing for Reliable Film PerformanceThis advanced tester provides accurate and repeatable results for hot tack strength, vital for packaging material quality control. It offers programmable settings allowing flexibility for diverse thermoplastic samples, aiding manufacturers in meeting stringent standards. Its automatic cycles and electronic calibration ensure user-friendly operation, while the adjustable clamping force and test parameters guarantee suitability for varying film thicknesses and types.
Safety and Ease of OperationDesigned with overheat and overpressure protection, the device prioritizes operational safety. Built-in auto-calibration minimizes maintenance and ensures consistent accuracy. Its bench-top mounting and manageable size make it convenient for any laboratory or production environment, with a clean, dry compressed air source for optimal performance.
Comprehensive Data ManagementOutput options via USB and RS232 support effortless data transfer and storage, aiding in thorough analysis and record-keeping. The intuitive LCD digital display provides immediate, clear readings, allowing users to easily interpret results. The tester's programmable features support diverse application needs, promoting efficiency in both quality assurance and research.
FAQ's of Plastic Film Hot Tack Tester:
Q: How does the Plastic Film Hot Tack Tester perform hot tack measurements on thermoplastic films?
A: The tester uses an electric heating element and anodized aluminum jaws to heat and clamp the sample film. After heating, the jaws apply an adjustable clamping force, and the instrument measures the bond strength immediately after sealing, before the film cools, using automated cycles and programmable parameters.
Q: What industries and materials are suitable for testing with this device?
A: Primarily designed for laboratory and industrial use, the tester is ideal for manufacturers of flexible packaging, food, and pharmaceuticals that use thermoplastic films. It accommodates specimens up to 15 mm wide and 100 mm long, providing accurate evaluation for a wide range of film types.
Q: When should electronic auto-calibration be performed on the hot tack tester?
A: Electronic auto-calibration is performed automatically during each testing cycle to ensure accurate measurements. Additional calibration can be initiated if you notice discrepancies or after significant maintenance interventions, ensuring ongoing precision.
Q: Where can I access the test data generated by the hot tack tester?
A: Test data can be accessed directly from the instrument via its USB and RS232 interfaces, enabling easy transfer to computers or laboratory management systems for further analysis and secure record-keeping.
Q: What is the process for conducting a hot tack test using this equipment?
A: To perform a test, place a prepared thermoplastic specimen into the jaws, set the desired clamping force, contact time, and test speed, and initiate the automatic cycle. The tester heats, seals, and tests the tack strength within the programmable time frame, then displays results on the LCD screen and allows data export.
Q: Is the device equipped with features to ensure safe operation during testing?
A: Yes. Safety is enhanced by built-in overheat and overpressure protection systems, which safeguard both the operator and films under test, alerting users and halting operation if abnormal conditions are detected.
Q: What are the benefits of using a microprocessor-controlled hot tack tester?
A: Microprocessor control enables precise adjustment of test settings, faster response times (1 second), and reliable automatic cycles. It promotes accuracy, repeatability, and efficiency, supporting high-throughput laboratory and quality control environments.