Product Description
Product FeaturesNote1
Dual Test Modes & Automatic Test with Manipulator
- Dual test modes including application torque test and removal torque test
- Innovative patented manipulator technique supports automatic gripping, opening and fastening, which minimizes the error caused by manual operations and improves the testing accuracy and repeatability
- Gripping force, fastening force and turning speed of the cap can be adjusted freely
- Automatic gripping manipulator with deviation less than 0.01Nm, much better than manual fastening
- Intelligent designs of overload protection, automatic zeroing and error alert for safe test operation
- Manual test or automatic test can be selected
High Testing Accuracy & Low Testing Lower Limit
- Specimens with torque value lower than 0.005Nm is testable. The testing resolution is as high as 0.0001Nm, providing high accuracy and good repeatability.
- The peak value can be maintained automatically, which ensures the recording of the accurate test results
- Automatic judgement of peak value meets the testing requirements for various specimens
- Components and parts are supplied by world well-known manufacturers, which guarantee the stable performance
- Imported pneumatic control system with ultra-long service life and ultra-low failure rate ensures the testing accuracy
New Patented Intelligent Touch Operating System
- Industrial grade touch screen, one-button operation, user-friendly interface, remote upgrade and maintenance
- Chinese and English languages can be selected
- Test curves are displayed in real time. Intelligent data statistics supports quick review of test results.
- Automatic data storage and power failure memory functions
- Historical data can be reviewed and printed easily
- Storage up to 1200 test records
- Test data is expressed in eight international units for reference and comparison
- Multi-level user privilege management, log in with password
- Micro-printer and USB data ports for data exporting and data transfer (optional)
- The instrument conforms to the requirements of GMP (optional)
- Labthinks unique DataShiledTM System for data management and connecting with information system (optional)
Test StandardNote1
ASTM D2063, ASTM D3198, ASTM D3474, BB/T 0025, BB/T 0034, GB/T 17876
Applications
| Basic Applications |
- Bottle Packages
Application and removal torque test of the bottle caps for bottled packages for food, pharmaceuticals, e.g. beverage or tablet bottles
|
- Flexible Tube Packages
Application and removal torque test of flexible tube packages for food, pharmaceuticals and cosmetics, e.g. eye-drop, hand cream and shoe polish
|
| Extended Applications |
- Screws
Application and removal torque test of the screws
|
- Vacuum Flasks and Vacuum Cups
Application and removal torque test of the caps of vacuum flasks and vacuum cups
|
Technical SpecificationsNote2
| Specifications |
C612M Digital Torque Tester |
| Load Cell Capacity |
5 Nm (Standard) |
| 20 Nm (Optional) |
| 40 Nm (Optional) |
| Accuracy |
Indicated Value 0.5%i1410%-100% of Load cell capacityi14 0.05%FS i140%-10% of Load cell capacityi14 |
| Resolution |
0.0001 Nm |
| Body Clamp Range |
I5 mm I170 mm |
| Cap Clamp Range |
I10 mm I80 mm |
| Bottle Height |
20 mm 400 mm |
| Specimen Clamping and Turning Way |
Pneumatic |
| Maximum Auto Removal / Application Torque |
2 Nm (customization available for other specs) |
| Gas Supply |
Air (Not in supply scope) |
| Gas Supply Pressure |
0.7 Mpa (101.5psi) |
| Statistical Analysis Allowance |
0 999 |
| Instrument Dimension |
550 mm (L) x 365 mm (W) x 1150 mm (H) |
| Power Supply |
220VAC10% 50Hz / 120VAC10% 60Hz |
| Net Weight |
39 kg |
Configurations
- Standard Configurations
- Instrument, Gripping Post (4pcs), Gripping Block (1 pair), Calibration Kit (not include weight), 4mm PU Tubing (2m)
- Optional Parts
- Micro-printer, Professional Software, Air Compressor, GMP System, DataShieldTM Note3
- Note
- 1. The gas supply port of the instrument is I4 mm PU Tubing;
2. Customers need to prepare gas supply.
Note 1: The described test standard, applications and product features should be in line with Technical Specifications.
Note 2: The parameters in the table are measured by professional operators in Labthink laboratory under strictly controlled laboratory conditions.
Note 3: DataShieldTM provides safe and reliable data application support. Multiple Labthink instruments can share one single DataShieldTM system which can be configured as required.
Precision and VersatilityEngineered for both reliability and versatility, this Bottle Cap Torque Tester accommodates a test range of 0-10 Nm with a resolution as fine as 0.001 Nm. Suitable for a variety of industries, it measures bottles with diameters from 10 mm up to 120 mm, making it a versatile asset for laboratories, manufacturers, and quality control departments.
Advanced Digital FeaturesThe tester incorporates advanced digital controls and features such as automatic peak detection and robust data saving capabilities. The LCD display provides clear, immediate results, while the memory stores up to 1,000 test data records. The RS232 interface ensures easy integration into data management systems.
User-Friendly and Efficient OperationDesigned for tabletop use, this semi-automatic torque tester offers straightforward operation with a test speed of 30 rpm and quick response time of 0.5 seconds. External calibration ensures consistent accuracy, while the robust ABS and stainless steel construction extend product life. Its ergonomic design allows easy specimen mounting and operation.
FAQ's of Bottle Cap Torque Tester - Manufacturer and Supplier, Price:
Q: How does the Bottle Cap Torque Tester operate to measure torque accurately?
A: The tester securely holds a bottle specimen while rotating the cap at a set speed of 30 rpm. It detects the torque needed to open or close the cap within a 0-10 Nm range, displaying real-time values on its LCD and automatically saving peak torque readings for later analysis.
Q: What materials are used in the construction of this torque tester?
A: The instrument is primarily constructed from high-quality stainless steel and durable ABS plastic, ensuring long-term accuracy, resistance to corrosion, and stability during repeated use.
Q: When should external calibration be performed on this device?
A: External calibration is generally recommended periodically, or whenever accuracy verification is required-such as after extensive use or mechanical impact-to ensure measurement precision remains within the specified 1% F.S. accuracy.
Q: Where is this torque tester most commonly used?
A: It is widely used in quality control labs, production facilities, and R&D centers within industries such as beverages, pharmaceuticals, and packaging, where consistent and accurate bottle cap torque measurements are critical.
Q: What is the benefit of the tester's data saving and automatic peak detection features?
A: Automatic peak detection captures the highest torque value precisely during each test, while data saving allows up to 1,000 test records to be stored. This combination supports thorough analysis, traceability, and reporting of quality test results.
Q: How many bottle specimens can be tested at a time and of what size?
A: The device is designed to test one bottle specimen at a time, with adjustable fixtures accommodating bottle diameters ranging from 10 mm to 120 mm and heights up to 300 mm.