Product Description
Product FeaturesNote1
Dual Test Modes & Automatic Test with Manipulator
- Dual test modes including application torque test and removal torque test
- Innovative patented manipulator technique supports automatic gripping, opening and fastening, which minimizes the error caused by manual operations and improves the testing accuracy and repeatability
- Gripping force, fastening force and turning speed of the cap can be adjusted freely
- Automatic gripping manipulator with deviation less than 0.01Nm, much better than manual fastening
- Intelligent designs of overload protection, automatic zeroing and error alert for safe test operation
- Manual test or automatic test can be selected
High Testing Accuracy & Low Testing Lower Limit
- Specimens with torque value lower than 0.005Nm is testable. The testing resolution is as high as 0.0001Nm, providing high accuracy and good repeatability.
- The peak value can be maintained automatically, which ensures the recording of the accurate test results
- Automatic judgement of peak value meets the testing requirements for various specimens
- Components and parts are supplied by world well-known manufacturers, which guarantee the stable performance
- Imported pneumatic control system with ultra-long service life and ultra-low failure rate ensures the testing accuracy
New Patented Intelligent Touch Operating System
- Industrial grade touch screen, one-button operation, user-friendly interface, remote upgrade and maintenance
- Chinese and English languages can be selected
- Test curves are displayed in real time. Intelligent data statistics supports quick review of test results.
- Automatic data storage and power failure memory functions
- Historical data can be reviewed and printed easily
- Storage up to 1200 test records
- Test data is expressed in eight international units for reference and comparison
- Multi-level user privilege management, log in with password
- Micro-printer and USB data ports for data exporting and data transfer (optional)
- The instrument conforms to the requirements of GMP (optional)
- Labthinks unique DataShiledTM System for data management and connecting with information system (optional)
Test StandardNote1
ASTM D2063, ASTM D3198, ASTM D3474, BB/T 0025, BB/T 0034, GB/T 17876
Applications
| Basic Applications |
- Bottle Packages
Application and removal torque test of the bottle caps for bottled packages for food, pharmaceuticals, e.g. beverage or tablet bottles
|
- Flexible Tube Packages
Application and removal torque test of flexible tube packages for food, pharmaceuticals and cosmetics, e.g. eye-drop, hand cream and shoe polish
|
| Extended Applications |
- Screws
Application and removal torque test of the screws
|
- Vacuum Flasks and Vacuum Cups
Application and removal torque test of the caps of vacuum flasks and vacuum cups
|
Technical SpecificationsNote2
| Specifications |
C612M Digital Torque Tester |
| Load Cell Capacity |
5 Nm (Standard) |
| 20 Nm (Optional) |
| 40 Nm (Optional) |
| Accuracy |
Indicated Value 0.5%i1410%-100% of Load cell capacityi14 0.05%FS i140%-10% of Load cell capacityi14 |
| Resolution |
0.0001 Nm |
| Body Clamp Range |
I5 mm I170 mm |
| Cap Clamp Range |
I10 mm I80 mm |
| Bottle Height |
20 mm 400 mm |
| Specimen Clamping and Turning Way |
Pneumatic |
| Maximum Auto Removal / Application Torque |
2 Nm (customization available for other specs) |
| Gas Supply |
Air (Not in supply scope) |
| Gas Supply Pressure |
0.7 Mpa (101.5psi) |
| Statistical Analysis Allowance |
0 999 |
| Instrument Dimension |
550 mm (L) x 365 mm (W) x 1150 mm (H) |
| Power Supply |
220VAC10% 50Hz / 120VAC10% 60Hz |
| Net Weight |
39 kg |
Configurations
- Standard Configurations
- Instrument, Gripping Post (4pcs), Gripping Block (1 pair), Calibration Kit (not include weight), 4mm PU Tubing (2m)
- Optional Parts
- Micro-printer, Professional Software, Air Compressor, GMP System, DataShieldTM Note3
- Note
- 1. The gas supply port of the instrument is I4 mm PU Tubing;
2. Customers need to prepare gas supply.
Note 1: The described test standard, applications and product features should be in line with Technical Specifications.
Note 2: The parameters in the table are measured by professional operators in Labthink laboratory under strictly controlled laboratory conditions.
Note 3: DataShieldTM provides safe and reliable data application support. Multiple Labthink instruments can share one single DataShieldTM system which can be configured as required.
Versatile Cap Testing for Quality AssuranceThis torque tester is specifically engineered to accommodate plastic tube caps used in a range of packaging applications. Adjustable jaws secure caps of various diameters, allowing for efficient torque measurement across products. The digital LCD clearly displays readings, while peak hold and programmable unit functions enable precise analysis during QA/QC evaluations. Its modular design and compact size make it a versatile addition to laboratories and production lines.
Advanced Data Storage & ConnectivityEquipped with memory storage for up to 100 measurement results, this tester empowers users to track, record, and analyze data over time. Connectivity features like USB and RS232 outputs facilitate swift data transfer to computer systems for comprehensive reporting, archiving, and regulatory compliance. Semi-automatic operation ensures consistency and repeatability in each test, supporting modern laboratory workflows.
FAQ's of Digital Torque Tester for Plastic Tube Cap:
Q: How do I operate the Digital Torque Tester for plastic tube caps?
A: Begin by mounting the plastic tube cap into the adjustable clamp jaws. Select the desired measurement unit on the digital display (Nm, kgf-cm, or lbf-in). Rotate in either clockwise or counterclockwise direction to measure the opening or locking torque. The result appears instantly on the LCD. For multiple tests, take advantage of the memory function to store up to 100 results.
Q: What types and sizes of caps can be tested with this device?
A: This torque tester is designed for plastic tube caps up to 50 mm in diameter and can accommodate a maximum specimen mount height of 180 mm. The adjustable clamping mechanism allows you to test various cap sizes securely and consistently within this range.
Q: When should I use the memory function, and how does it benefit my workflow?
A: The memory function is ideal for batch testing and quality assurance, allowing you to store and recall up to 100 measurement results. This feature is particularly useful during production runs or laboratory evaluations where multiple samples are tested and results need to be recorded for later analysis or export.
Q: Where is this digital torque tester typically used?
A: This equipment is commonly used in laboratories, QA/QC facilities, and production lines of packaging industries, especially where compliance with packaging standards is required. Its compact, bench-top design makes it suitable for environments with limited space.
Q: What is the calibration process for this tester?
A: The tester supports both manual and automatic calibration modes. Calibration should be performed regularly to ensure measurement accuracy, especially before a new testing session or after significant environmental changes. Follow the device's instructions for your preferred calibration method.
Q: How does overload protection enhance device longevity?
A: Overload protection prevents damage to the tester by automatically halting operation if excessive force is applied. This feature preserves internal components and ensures consistent measurement accuracy over the lifespan of the equipment.
Q: What are the main benefits of using this digital torque tester in QA/QC processes?
A: With high sensitivity, quick response time, instant digital readings, and programmable testing units, this tester enables accurate, repeatable measurements. Features like data storage, connectivity, and overload protection streamline workflows, reduce risk of error, and support robust quality assurance practices.