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Non-Destructive Assessment of Packaging Integrity using Headspace Gas Analysis

Non-Destructive Assessment of Packaging Integrity using Headspace Gas Analysis

50000 USD ($)/Set

Product Details:

  • Hardness Standard Industrial Grade
  • Humidity 20% - 80% RH
  • Application Pharmaceutical, Food, Beverage & Medical Packaging Integrity Assessment
  • Accuracy 0.5% or better
  • Test Range 0-100% (Gas Concentration)
  • Operating Voltage 220V
  • Response Time 5 seconds
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Non-Destructive Assessment of Packaging Integrity using Headspace Gas Analysis Price And Quantity

  • 50000 USD ($)/Set
  • 1 Set
  • 50000.00 - 100000.00 USD ($)/Set

Non-Destructive Assessment of Packaging Integrity using Headspace Gas Analysis Product Specifications

  • 20% - 80% RH
  • Standard Industrial Grade
  • Pharmaceutical, Food, Beverage & Medical Packaging Integrity Assessment
  • 220V
  • 0.5% or better
  • 0-100% (Gas Concentration)
  • Bench-top
  • 1-5
  • 5 seconds
  • Up to 10 L
  • 0.01%
  • Rapid Screening, Portable, Non-Invasive, Multi-Gas Detection
  • Standard 6 mm Gas Port
  • 0-1 MPa
  • 0.01%-100%
  • Customizable (Standard 120 x 120 mm)
  • 10C - 40C
  • AC 220 V, 50 Hz
  • 0-150 mm
  • Microprocessor-Based Control
  • 50 Hz
  • Digital LCD
  • Pack Leak and Headspace Gas Evaluation
  • Up to 300 mm
  • RS232 / USB
  • 1-999 mm/min
  • Automatic
  • 450 mm
  • Approx. 35 kg

Product Description

Product FeaturesNote1

  • The new ceramic oxygen sensor developed by Labthink has the characteristics of high precision and good repeatability.
  • Ceramic oxygen sensor is non consumption type and has long service life.
  • PC material operation panel, menu interface, LCD display, easy to operate and view the results.
  • The system supports Chinese and English bilingual operating environment to meet the needs of different language users.
  • The microcomputer control system can analyze and process the test data and output the report.
  • It is easy to print the test results at any time with the embedded micro printer.
  • The system has built-in data storage to meet the needs of large amount of data storage.
  • Portable, easy to use in laboratory or production sites.
  • Equipped with RS232 interface and professional software, which convenient for computer connection and data import and export.

Test Principle

The gas in the sample is pumped into the sensor through the vacuum pump, and the sensor outputs the real time current and voltage signals of O2 and CO2 (optional) concentration of the gas in the sample. The instrument calculates the content of O2 and CO2 (optional) in the gas by obtaining the current and voltage signal output by the sensor. After reaching the requirements for ending the tests, the tests stop, and the instrument records the concentration of O2 and CO2 (optional) in the gas tested in the sample.

Test Applications

Basic Applications
  • Pouches/bags
    It is suitable for the determination of O2 and CO2 (optional) content in non negative pressure pouches, packaging bags of coffee, cheese, milk tea, milk powder, bread, soybean powder, modified atmosphere packaging, ready to eat food, medicine and other non negative pressure packaging bags.
  • Packaging Containers
    It is suitable for the determination of O2 and CO2 (optional) in canned coffee, canned milk powder, canned food, cheese, canned, Tetra Pak, beverage and other packaging containers
Extended Applications
  • Ampoule Bottles
    It is suitable for testing the concentration of O2 and CO2 (optional) in the head gas of ampoules

Technical SpecificationsNote2

Items Parameters
Type of Gas Measured O2 (Standard) CO2 (optional)
Measuring Range 0.2%i21% 2%i100%
Measurement Accuracy 0.2% 2%
Sample Size 5ml (standard atmospheric pressure) 20ml (standard atmospheric pressure)
Dimensions 350mm (L) 330mm(W) 200mm(H)
Power Supply 220VAC 50Hz / 120VAC 60Hz
Net Weight 5.5 kg

Product Configuration Note 1

Standard Configuration Mainframe, micro printer, sampling needle, filter and gasket
Options CO2 sensor, professional software, communication cable, hard packaging sampler, underwater sampling device

Note 1: The product functions, reference standards and configuration information are subject to the specific notes in the "Technical Parameters".
Note 2: The parameters in the table are measured by professional operators in Labthink laboratory according to the requirements and conditions of relevant laboratory environmental standards.



Cutting-Edge Non-Destructive Testing

This analyzer employs both electrochemical and infrared sensors to evaluate package integrity without compromising the contents. Its rapid screening ability ensures fast assessments, allowing users to test one to five specimens at a time and review results in just five seconds. The portable design and customizable test settings accommodate various packaging sizes up to 10 liters, making it ideal for diverse industry needs.


Intuitive Operation and Comprehensive Data Management

Equipped with a digital LCD display and multi-language touch panel, the system offers straightforward navigation and multi-level user security for enhanced operational safety. Automatic calibration with reference gas minimizes user intervention, while on-board memory can store up to 1,000 test records. USB and RS232 interfaces allow efficient data transfer and support external printer output for robust documentation.


Reliable Compliance and Maintenance

Designed according to ISO 11607 and ASTM method standards, this analyzer ensures regulatory adherence across pharmaceutical, food, beverage, and medical packaging sectors. Its bench-top mounting, tool-free cleaning, and programmable acoustic and visual alarms facilitate safe, routine operation. Service support is available both on-site and remotely, guaranteeing uninterrupted testing reliability.

FAQ's of Non-Destructive Assessment of Packaging Integrity using Headspace Gas Analysis:


Q: How does the analyzer perform non-destructive packaging integrity assessment using headspace gas analysis?

A: The analyzer extracts headspace gas from sealed packages via a needle or probe without piercing through the packaging, preserving sample integrity. Electrochemical and infrared sensors simultaneously measure target gases (O2, CO2, N2) or custom selections and evaluate leakages or gas exchange, providing rapid, reliable integrity screening.

Q: What types of packaging can be tested with this device, and what is the specimen capacity?

A: The device is suitable for pharmaceutical, food, beverage, and medical packages, accommodating specimen sizes up to 120 x 120 mm and a total capacity of 10 liters. Users can test between one and five specimens simultaneously, optimizing throughput for varying operational needs.

Q: When is calibration required, and how is it accomplished?

A: Automatic calibration is performed before testing using reference gases, ensuring the accuracy of each assessment. The system schedules calibration cycles and guides the user, eliminating manual intervention and maintaining compliance with ISO and ASTM standards.

Q: Where can data from the tests be stored and accessed?

A: All test results are securely stored in the analyzer's built-in memory, with a capacity for up to 1,000 records. Data can be managed via the multi-language touch panel or exported to external devices using USB and RS232 interfaces, with seamless printer output for hard copy documentation.

Q: What is the process for cleaning and maintaining the analyzer?

A: Routine cleaning and maintenance are simplified with tool-free module access, allowing operators to quickly clean components. The device can be used in environments free from vibration and direct sunlight, with servicing supported both on-site and remotely for minimal downtime.

Q: How does multi-level user security enhance usage and data protection?

A: Multi-level user access restricts unauthorized operation and ensures only qualified personnel can perform sensitive tasks like calibration, data export, or device configuration, safeguarding sensitive test records and maintaining a secure audit trail.

Q: What are the primary benefits of using this non-destructive packaging integrity analyzer?

A: Key benefits include rapid and non-invasive testing, high data accuracy (0.5%), customizable gas detection, compliance with international standards, easy operation, and robust documentation. The portable bench-top design, automatic calibration, and service support further ensure efficient and reliable packaging integrity assessment.

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