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Crucial Tests for Non-Metal Materials Breathability in Cars

Crucial Tests for Non-Metal Materials Breathability in Cars

50000 USD ($)/Set

Product Details:

  • Test Range 0.1-1200 mm/s (air permeability)
  • Number of Specimens 1~3
  • Operating Voltage AC 220V, 50Hz
  • Power Supply 220V/50Hz
  • Frequency 50 Hz
  • Mounting Type Bench-top
  • Accuracy 1% FS
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Crucial Tests for Non-Metal Materials Breathability in Cars Price And Quantity

  • 50000 USD ($)/Set
  • 50000.00 - 100000.00 USD ($)/Set
  • 1 Set

Crucial Tests for Non-Metal Materials Breathability in Cars Product Specifications

  • Digital LCD display
  • 100 x 100 mm
  • Breathability and air permeability testing for interior automotive non-metallic materials
  • 10-500 cc/min (customizable)
  • <2 seconds
  • Auto data recording, programmable test cycles, overload protection
  • Automotive interior materials breathability determination
  • Microprocessor based automatic control
  • G1/4
  • Approx. 45 kg
  • 0.01 mm/s
  • USB, RS232
  • 0.02~0.1 MPa
  • Fully automatic
  • 10C~40C (ambient adjustable)
  • 35% - 90% RH (controllable range)
  • Automated Breathability Tester
  • 0~80 mm
  • 100 mm (standard)
  • 450 mm
  • 0.1-1200 mm/s (air permeability measurement)
  • 0.1-1200 mm/s (air permeability)
  • 220V/50Hz
  • AC 220V, 50Hz
  • 1~3
  • 50 Hz
  • Bench-top
  • Adjustable, 10-150 mm/min
  • 1% FS

Product Description

Product Features

New Generation Test Chamber and Test Dishes
Patented test chamber and test dishes with advanced and thermodynamic designs ensure the uniform flow rate over the specimen surface, stable temperature and humidity, creating a uniform and stable testing environment. As a result, the test duration is shortened and the test results will be more accurate.

Excellent Testing Abilities of High and Low Barrier Materials
The testing conditions will be regulated precisely in real time, which ensures the high testing accuracy and repeatability of high and low barrier materials.

Automatic Controlling of Temperature, Humidity and Air Velocity
Labthinks proprietary thermostat technology ensures that the test chamber is precisely temperature controlled and remains stable throughout the test.
Air velocity is monitored and regulated in real time.
High-efficiency and mist-free automatic humidity regulator meets the requirements for long-term continuous tests.
It is unnecessary to replace the inner core of the desiccator, which can continuously work for 20,000 hours.

Easy-to-use and High-efficiency System
The automatic test mode, combined with the instrument features, eliminates the need for manual adjustments to quickly obtain accurate results, saving training costs and releasing staff from manual monitoring so that they are available for other tasks.

The professional test mode provides flexible and rich instrument control functions to meet individual scientific research needs.
Unique, optional DataShieldTM system facilitates centralized management of user data. It supports a variety of formats of exported data. Reliable security algorithms are used to prevent data leakage. It supports universal wired and wireless LAN, optional private wireless network and third-party software.

User-oriented Service Concept
Adhering to our user-oriented service concept, Labthink has created a customization system that provides flexible and comprehensive customization services for the accommodation of non-standard specimens and packages.

Test Principle

The test specimen is mounted in the test dish which contains water or desiccant inside. The test dish is placed in the test chamber with stable temperature, humidity and air flow. The water vapor permeates through the specimen and into the dry side. By measuring the weight changes of the test dish periodically, water vapor transmission rate and other parameters can be obtained.

Test Standards

ASTM E96, ASTM D1653, ISO 2528, TAPPI T464, DIN 53122-1, GB/T 1037, GB/T 16928, YBB 00092003-2015

Applications

Basic Applications
  • Films
    Plastic films, plastic composite films, paper-plastic composite films, coextruded films, aluminum coated films, aluminum foil composite films, glass fiber aluminum foil paper composite films and many other film materials
  • Sheeting
    PP, PVC and PVDC sheeting, metal foils, rubber pads and other sheeting materials
  • Paper and Paper Board
    Aluminum coated paper for cigarette, paper aluminum plastic composite film and other paper and paperboards
  • Textiles and Nonwovens
    Textiles and nonwoven fabrics
Extended Applications
  • Construction Materials
    Geotextiles, felt, roofing and building materials, vapor barrier membranes, etc.
  • Aseptic Wound Protection Films and Medical Plasters
    Aseptic wound protecting films, medical plasters and protective clothing materials

Technical Specifications

Table 1: Test Parameters Note1

Parameter Model C360M
Testing Efficiency 0.01g/(m2day) 0.5g/(m2day) >24 hours
0.0006g/(100in2day) 0.0323g/(100in2day)
0.5 g/(m2day)5 g/(m2day) 12 24 hours
0.0323g/(100in2day) 0.3225g/(100in2day)
> 5 g/(m2day) 8 hours
> 0.3225 g/(100in2day)
Max. Test Range Water Method 10000/ni141-6i14g/(m2day)
645/ni141-6i14g/(100in2day)
Desiccant Method 1200g/(m2day) per piece
77g/(100in2day) per piece
Test Station   6
Test Temperature C 20 55 0.2
Test Humidity RH 10% 90% 1%
Additional Functions DataShieldTM Note2 Optional
Computer System required by GMP Optional
CFR21 Part11 Optional

Table 2: Technical Specifications

Specimen Size I74mm
Specimen Thickness 3mm
Test Method Desiccant Method / Water Method
Standard Test Area 33cm2
Carrier Gas Compressed Air
Drying of Carrier Gas Long Service-life Desiccator (unnecessary to replace inner core)
Humidifying of Carrier Gas High-efficiency mist-free humidity generator
Carrier Gas Pressure 0.6 MPa
Port Size I6mm PU Tubing

Note 1: The parameters in the table are measured by professional operator in Labthink laboratory according to relative requirements for laboratory standard conditions.
Note 2: DataShieldTM provides safe and reliable data application support. Multiple Labthink instruments can share one single DataShieldTM system which can be purchase as required.
Note 3: The described product features should be in line with Table 1: Test Parameters.



Efficient Pneumatic Sample Clamping

The tester utilizes a pneumatic clamping method to securely position specimens, ensuring consistent test results and preventing sample slippage. The automation seamlessly adjusts the clamping force, catering to multiple specimen types while maintaining user safety and operational efficiency.


Comprehensive Flow Measurement Principle

By employing a differential pressure flow measurement, the tester achieves highly accurate air permeability readings. The device offers a test range from 0.1 to 1200 mm/s, with an impressive resolution of 0.01 mm/s and an accuracy of 1% FS, providing detailed insights into the breathability of automotive interior materials.


Advanced Data Analysis and Export

Data handling is simple and robust, thanks to auto data recording, programmable test cycles, and integrated software support. Users can conveniently export results in CSV or Excel formats and analyze them using the included data analysis module, enhancing quality control and documentation processes.

FAQ's of Crucial Tests for Non-Metal Materials Breathability in Cars:


Q: How does the sample clamping method work in this breathability tester?

A: The equipment uses a pneumatic sample clamping mechanism, automatically securing up to three specimens (each 100 x 100 mm) firmly in place for precise and repeatable testing, enhancing both accuracy and safety.

Q: What is the primary testing principle used by this machine?

A: This breathability tester measures air permeability by employing the differential pressure method, enabling accurate quantification in the range of 0.1-1200 mm/s for non-metallic automotive materials.

Q: When should automotive manufacturers use this tester?

A: Manufacturers typically utilize the tester during material selection, quality control, and product development phases to ensure interior materials meet air permeability and breathability standards before assembly.

Q: Where can the Automated Breathability Tester be installed?

A: Thanks to its bench-top mounting type, the device can be placed in laboratory testing environments, quality control stands, or material assessment centers within automotive production facilities.

Q: What is the process for exporting test data?

A: Test results can be exported directly as CSV or Excel files via USB or RS232 interfaces. The optional integrated printer further streamlines documentation and report generation.

Q: How does adjustable test speed benefit the testing process?

A: The machine's adjustable test speed (10-150 mm/min) allows users to tailor testing conditions to material specifications, optimizing accuracy and accommodating varying permeability rates.

Q: What are the advantages of using this automated tester for breathability analysis?

A: Users benefit from the tester's fully automatic operation, rapid response time (<2 seconds), detailed data analysis, programmable cycles, and reliable overload protection, which collectively improve efficiency and testing reliability.

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