Optimizing Form-Fill-Seal Line Efficiency Through Hot Tack Testing

50000 USD ($)/Set

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Product Details:

Features Automatic, real-time display, data memory, print function
Accuracy 1% F.S.
Interface Type RS232
Automation Grade Automatic
Measuring Range 0.01 to 20 N
Resolution 0.001 N
Equipment Type Hot Tack Tester
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Optimizing Form-Fill-Seal Line Efficiency Through Hot Tack Testing Price And Quantity

Price 50000 USD ($)/Set
Price Range 50000.00 - 100000.00 USD ($)/Set
Minimum Order Quantity 1 Set

Memory Capacity 500 group test results
Test Standard Compliance ASTM F1921, GB/T 27728
Dimensions 660 x 320 x 430 mm
Print Output Micro thermal printer
Sealing Time 0.1~9.9 s (adjustable)
Heating Method Double heating jaws, independent temperature control
Seal Pressure Range 0.05 MPa to 0.7 MPa
Sealing Temperature Range Room temperature to 250°C
Ambient Temperature 15°C~35°C

Optimizing Form-Fill-Seal Line Efficiency Through Hot Tack Testing Product Specifications

Response Time 0.2 s
Test Stroke 120 mm
Display Type LCD
Machine Weight 42 kg
Max Height 250 mm
Test Range 10 N, 20 N, 50 N (optional)
Port Size 6 mm
Usage Lab testing of seal strength
Frequency 50 Hz
Control Mode Microcomputer control
Temperature Room temperature to 200C
Operating Voltage 220 V
Number of Specimens 1
Test Width 10 mm
Capacity 10 N, 20 N, 50 N
Gas Pressure 0.5 MPa
Humidity 20%~70% RH
Application Packaging film sealing property test
Power Supply AC 220V, 50Hz
Specimen Size 10010 mm
Mounting Type Benchtop
Equipment Type Hot Tack Tester
Resolution 0.001 N
Measuring Range 0.01 to 20 N
Interface Type RS232
Automation Grade Automatic
Accuracy 1% F.S.
Test Speed 100, 200, 300 mm/min
Features Automatic, real-time display, data memory, print function

Memory Capacity 500 group test results
Test Standard Compliance ASTM F1921, GB/T 27728
Dimensions 660 x 320 x 430 mm
Print Output Micro thermal printer
Sealing Time 0.1~9.9 s (adjustable)
Heating Method Double heating jaws, independent temperature control
Seal Pressure Range 0.05 MPa to 0.7 MPa
Sealing Temperature Range Room temperature to 250°C
Ambient Temperature 15°C~35°C

Product Description

Product FeaturesNote1

Multiple Test Modes in One Instrument

Four test modes including hot tack, heat seal, peel and tensile test.
With Digital P.I.D. temperature control system, the preset temperature can be reached in a short time without fluctuations.
Four force test ranges and 6 testing speeds are available to meet various testing requirements
The instrument meets the requirement for testing speed specified in standard GB/T 34445-2017

Excellent Designs & Auto Sampling

Auto sampling for hot tack test, simplifies the testing operation and minimizes errors, ensures the uniformity of test data
Pneumatic sample clamping system (optional)
Automatic zeroing, error alert, overload protection and stroke protection guarantee safe operations
Instrument can be started manually or by pedal switch. it is convenient for the operator and the anti-scald design ensures safe operations
Components and parts of the instrument are supplied by world renowned manufacturers and have reliable performance

Computer & Instrument Controlled Operations

Test operations can be performed on the instrument or by the software
The instrument can be operated without a computer, easy to operate and view test data
Data I/O ports for data export

Test StandardNote1

GB/T 34445, ASTM F1921, ASTM F2029, QB/T 2358, YBB 00122003

Applications

Basic Applications
Hot Tack Performance Plastic films, sheets and composite films e.g. PE, PP, PET and composite films used in packages for instant noodle, milk powder, washing powder, food and drugs
Heat Seal Performance Plastic films, sheets and composite films
Peel Strength Adhesives and adhesive tapes
Tensile Strength Tensile strength test of various films, sheets and composite films
Extended Applications
Medical Adhesives Peeling test and tensile strength test of medical adhesives e.g. adhesive bandages
Textiles, Nonwovens and Woven Bags Peeling test and tensile strength test
Adhesive Tapes Low speed unwrapping test
Protection Films Peeling test and tensile strength test
Magnetic Cards Peeling test of the films and magnetic cards
Bottle Caps Opening force test of the aluminum plastic combination bottle caps

Technical SpecificationsNote2

Specification	C632B Hot Tack Tester
Load Cell Capacity	30 N (Standard) 50 N 100 N 200 N (Optional)
Force Accuracy	Indicated Value 1% (10%-100% of load cell capacity) 0.1%FS (0%-10% of load cell capacity)
Force Resolution	0.01 N
Test Speed	150 200 300 500 hot tack 1500mm/min, 2000mm/min
Specimen Width	15 mm, 25 mm or 25.4 mm
Stroke	500 mm
Heat Seal Temperature	Room Temperature 250C
Temperature Variation	0.2C
Temperature Accuracy	0.5C (Single Point Calibration)
Dwell Time (Heat Seal Test)	0.1 999.9 s
Dwell Time (Hot Tack Test)	0.1 999.9 s
Sealing Pressure	0.05 Mpa 0.7 MPa
Sealing Area	100 mm x 5 mm
Sealing Jaws	Double (one is silicon rubber)
Gas Supply	Air (Not in supply scope)
Gas Supply Pressure	0.7 Mpa (101.5psi)
Port Size	I4 mm PU Tubing
Instrument Dimension	1120 mm (L) 380 mm (W) 330 mm (H)
Power Supply	220VAC10% 50Hz / 120VAC10% 60Hz
Net Weight	45 kg

Configurations

Standard Configurations: Instrument, Manual Clamp, Pedal Switch, Sampling Plate, Calibration Support, I4 mm PU Tubing (2m)

Optional Parts: Computer, Professional Software, Pneumatic Sample Grips, Air Compressor

Note: 1.The gas supply port of this instrument is I4 mm PU Tubing;
2.Customers need to prepare gas supply.

Note 1: The described test standard, applications and product features should be in line with Technical Specifications.
Note 2: The parameters in the table are measured by professional operators in Labthink laboratory under strictly controlled laboratory conditions.

Optimize Your Packaging Seal Strength

The Hot Tack Tester enables the precise evaluation of hot tack strength and seal integrity on packaging films. Independent temperature-controlled double heating jaws and adjustable sealing parameters streamline the analysis process, promoting higher-quality product seals and reducing waste in packaging lines. Its automatic features, such as real-time display, data memory, and print output, significantly enhance lab productivity.

Advanced Features for Reliable Testing

Equipped with microcomputer control and high-resolution LCD display, this Hot Tack Tester offers adjustable test speed, multiple capacity options, and fast response time. Memory for 500 test results and micro thermal printer support efficient data management, while compliance with ASTM F1921 and GB/T 27728 ensures reliable, standard-based testing.

FAQ's of Optimizing Form-Fill-Seal Line Efficiency Through Hot Tack Testing:

Q: How does hot tack testing improve form-fill-seal line efficiency?

A: Hot tack testing identifies optimum seal strength parameters immediately after heat sealing, enabling manufacturers to fine-tune their process settings. This reduces seal failures and packaging waste, improving throughput and product quality on form-fill-seal production lines.

Q: What is the recommended testing process with this Hot Tack Tester?

A: To use the Hot Tack Tester, prepare film specimens according to standards (10010 mm), set desired pressure (0.05-0.7 MPa), sealing time (0.1-9.9 s), and temperature (room temp to 250C). The microcomputer control guides the process with automatic measurement, real-time data display, and storage of up to 500 test results, then prints reports via the micro thermal printer.

Q: When should seal strength be measured for packaging films?

A: Seal strength should be assessed immediately after the heat sealing process, while the material is still hot, to ensure it can withstand mechanical stress during packaging. Hot tack testing is vital during product development, process optimization, and routine quality control checks.

Q: Where is this Hot Tack Tester typically used?

A: This hot tack tester is most commonly utilized in laboratory environments by packaging film manufacturers, exporters, and suppliers who require accurate measurement of seal strength for QA purposes and process optimization.

Q: What benefits does double heating jaw technology offer in seal testing?

A: Double heating jaws provide uniform and consistent temperature control on both sides of the specimen, which enhances seal reliability and ensures repeatable, accurate results. Independent temperature adjustment allows for versatile testing of different film materials.

Q: What standards does the equipment comply with?

A: The Hot Tack Tester meets the requirements of ASTM F1921 and GB/T 27728, ensuring tests align with internationally recognized protocols for packaging seal integrity evaluation.

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