Vacuum Leak Detector Leak Detection Instrument for Quality Manufacturing

50000 USD ($)/Set

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Product Details:

Humidity 85% RH
Application Leak detection for packaging & manufacturing quality control
Display Type Digital LCD
Features High sensitivity, compact design, real-time monitoring, auto data logging
Max Height 500 mm
Interface Type RS232, USB
Power Supply AC 220V 10%, 50Hz
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Vacuum Leak Detector Leak Detection Instrument for Quality Manufacturing Price And Quantity

Price 50000 USD ($)/Set
Price Range 50000.00 - 100000.00 USD ($)/Set
Minimum Order Quantity 1 Set

Vacuum Leak Detector Leak Detection Instrument for Quality Manufacturing Product Specifications

Test Speed 1-99 cycles/min adjustable
Test Range 01000 mbar
Equipment Type Vacuum Leak Detector
Accuracy 1% F.S.
Power Supply AC 220V 10%, 50Hz
Gas Pressure 0.20.7 MPa
Max Height 500 mm
Interface Type RS232, USB
Machine Weight 45 kg
Humidity 85% RH
Application Leak detection for packaging & manufacturing quality control
Display Type Digital LCD
Features High sensitivity, compact design, real-time monitoring, auto data logging
Usage Industrial QC leak testing
Capacity Up to 200 tests/day
Port Size 1/4 inch NPT
Measuring Range 01000 mbar
Response Time <2 seconds
Automation Grade Automatic
Frequency 50 Hz
Temperature 10C - 40C
Test Width Up to 300 mm
Mounting Type Bench-Top
Control Mode Digital microprocessor-based control
Test Stroke 100 mm 400 mm
Specimen Size Customizable (max 300 x 400 mm)
Resolution 0.1 mbar
Operating Voltage 220V/50Hz
Number of Specimens 1

Product Description

Product FeaturesNote1

Multiple Test Modes & Intelligent Statistics of Qualified Specimens

Negative pressure method
Multiple test modes including standard, multi-grade vacuum and methylthionine chloride mode
Automatic test with traditional methylthionine chloride
Vacuum degree, test time and infiltration time can be adjusted and test parameters can be saved automatically so that the tests with same test parameters can be started quickly
Automatic constant pressure compensation ensures that the tests can be performed under preset vacuum conditions
Real-time display of test curves, easy to observe the test results
Automatic statistics of qualified specimens
Main components and parts are supplied by well-known global manufacturers, with guaranteed performance

Brand New Patented Intelligent Touch Operating System

Industrial grade touch screen, one-button operation, simplified operating interface, remote upgrade and maintenance
Chinese and English operating interface
Measurement unit conversion
Automatic data storage and power failure memory to prevent data loss
Storage up to 1200 test records (standard mode)
Multiple-level user management and login with password
Micro-printer and USB ports for data transmission (optional)
The instrument conforms to the requirements of GMP (optional)
Labthinks unique DataShiledTM System for data management and connecting with information system (optional)

Test Principle

Firstly submerge the specimen in the water in the vacuum chamber, and then evacuate the vacuum chamber to form differential pressure between the inside and outside of specimen. The seal property can be obtained by observing the steady progression of bubbles from the specimen or observing how the specimen expands and restores to its original shape after vacuum release.

Test StandardNote1

ASTM D3078, GB/T 15171

Applications

Basic Applications
Glass Bottles, Pipes, Cans and Boxes
Plastic Bottles, Pipes, Cans and Boxes
Metal Bottles, Pipes, Cans and Boxes
Paper Plastic Composite Bags and Boxes
Extended Applications
Pen Refills
Electronic Components
Medical Instruments

Technical Specifications

Specifications	C660B
Vacuum Degree	0 -90 KPa/ 0 -13 psi
Accuracy	0.25% FS
Resolution	0.1 KPa / 0.01 psi
Vacuum Chamber Effective Sizes	I270 mm x 210 mm (H) (standard)
	I360 mm x 585 mm (H) (optional)
	I460 mm x 330 mm (H) (optional)
	Note: customization is available for other sizes
Gas Supply	Air (outside of supply scope)
Gas Supply Pressure	0.5 MPa 0.7 Mpa (73psi 101psi)
Instrument Dimension	334 mm (L) x 230 mm (W) x 170 mm (H)
Power Supply	220VAC10% 50Hz / 120VAC10% 60Hz
Net Weight	Instrument: 6.5 kg Standard Vacuum Chamber: 9kg

Configurations

Standard Configurations: Instrument, Standard Vacuum Chamber (I270 mm x 210 mm), I6 PU Tubing (1m)

Optional Parts: Micro Printer, Professional Software, Customized Vacuum Chamber, Air Compressor, GMP System, DataShieldTM Note3

Note: 1. The gas supply port of the instrument isI6 mm PU Tubing;
2. Customers need to prepare gas supply.

Note 1: The described test standard, applications and product features should be in line with Technical Specifications.
Note 2: The parameters in the table are measured by professional operators in Labthink laboratory under strictly controlled laboratory conditions.
Note 3: DataShieldTM provides safe and reliable data application support. Multiple Labthink instruments can share one single DataShieldTM system which can be configured as required.

Exceptional Leak Detection Performance

Using state-of-the-art vacuum leak-down methods, this detector swiftly and precisely identifies even minute packaging leaks. Its capacitive sensor and automated calibration ensure reliable readings, while the digital LCD provides instant data visualization for efficient decision-making.

Robust and User-Friendly Design

Built with high-strength acrylic or steel, the instrument offers durability and consistent sealing through its silicone gasket. The compact, bench-top unit integrates seamlessly into packaging quality control environments, featuring an intuitive digital microprocessor-based control system and multi-language support.

Comprehensive Data and Compliance

With built-in memory capable of storing 500 test records and connectivity via RS232 or USB, users can easily manage test data. The device adheres to ISO 11607 and ASTM F2338 standards, ensuring regulatory compliance in diverse manufacturing settings.

FAQ's of Vacuum Leak Detector Leak Detection Instrument for Quality Manufacturing:

Q: How does the vacuum leak detector identify packaging leaks during quality control testing?

A: The instrument utilizes the vacuum decay/leak-down method, applying a vacuum to the test chamber and monitoring for any pressure increases that indicate a leak. Its capacitive pressure sensor ensures rapid and accurate detection within less than two seconds, supported by audible and visual alarms for user notification.

Q: What types of materials and sample sizes can this device test?

A: You can test specimens made from a variety of materials up to 300 x 400 mm in size, with the chamber constructed from high-strength acrylic or steel for compatibility with industrial packaging materials. The instrument accommodates customizable sample holders to suit different shapes and sizes.

Q: When should the built-in calibration feature be used?

A: Automatic calibration occurs each time the vacuum leak detector is powered on and before starting a new test cycle. This digital compensation guarantees the pressure sensor remains accurate, eliminating manual calibration and ensuring consistent results with every use.

Q: Where is the optimal placement for this leak detector in a manufacturing facility?

A: The bench-top mounting design allows for flexible placement on workstations within quality assurance laboratories or production lines, optimizing workflow for real-time leak monitoring and immediate packaging inspections.

Q: What is the process for performing a leak test with this instrument?

A: To conduct a test, place your specimen in the vacuum chamber, close the airtight silicone gasket, and select test parameters using the digital control interface. The device automatically evacuates air, monitors for pressure changes, and stores the result in memory for easy traceability.

Q: How does using this vacuum leak detector benefit manufacturers?

A: Manufacturers gain enhanced product quality assurance, regulatory compliance (ISO/ASTM), and improved workflow efficiency. The high test capacity (up to 200 tests/day), automatic alarms, real-time monitoring, and detailed data logging help minimize defective packaging and ensure reliable results.

Q: Can the device be used in environments with varying temperature or humidity?

A: Yes, the instrument operates reliably within temperatures from 10C to 40C and humidity levels up to 85% RH, ensuring consistent performance in standard industrial conditions.

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