Methods and Instruments for Testing Flow Wrap Seal Integrity

50000 USD ($)/Set

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Product Details:

Measuring Range 10600 kPa
Application Flow wrap film, pouches, and flexible packaging leak and seal strength testing
Accuracy 0.5% F.S.
Mounting Type Benchtop
Number of Specimens Up to 3 simultaneous samples
Specimen Size Customizable, up to 300 mm length
Test Range 10600 kPa (adjustable)
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Methods and Instruments for Testing Flow Wrap Seal Integrity Price And Quantity

Price Range 50000.00 - 100000.00 USD ($)/Set
Minimum Order Quantity 1 Set
Price 50000 USD ($)/Set

Data Storage Capacity Up to 2000 test results
Alarm Function Audio/visual for seal failure
Calibration Automatic and manual options
Seal Type Compatibility Suitable for lap seals, fin seals, 3-side and 4-side seals
Leak Detection Mode Vacuum decay and bubble emission
Software Compatibility Custom PC software included
Test Standard Compliance ASTM F2054, ASTM F2096, DIN 55530
Connectivity LAN/Ethernet supported
Enclosure Material Powder coated mild steel

Methods and Instruments for Testing Flow Wrap Seal Integrity Product Specifications

Equipment Type Seal Integrity Tester
Control Mode Digital (Microprocessor based control)
Response Time <2 seconds
Features Automatic data logging, programmable test protocols, high sensitivity leak detection
Number of Specimens Up to 3 simultaneous samples
Specimen Size Customizable, up to 300 mm length
Test Range 10600 kPa (adjustable)
Application Flow wrap film, pouches, and flexible packaging leak and seal strength testing
Machine Weight 22 kg
Accuracy 0.5% F.S.
Mounting Type Benchtop
Measuring Range 10600 kPa
Test Stroke 0250 mm
Resolution 0.1 kPa
Test Speed 10 mm/min to 500 mm/min (variable)
Humidity Up to 90% RH (non-condensing)
Gas Pressure 0600 kPa (max)
Usage Quality control laboratory, R&D, production line testing
Capacity Multiple seal types/flow wraps per cycle
Automation Grade Semi-automatic
Operating Voltage 220 V
Test Width 0300 mm
Max Height 400 mm specimen chamber
Temperature 10C 40C operating range
Power Supply 220VAC 10%, 50 Hz, Single Phase
Interface Type USB and RS232
Port Size 6 mm OD push-fit (for vacuum/gas)
Display Type Digital LCD Touchscreen

Data Storage Capacity Up to 2000 test results
Alarm Function Audio/visual for seal failure
Calibration Automatic and manual options
Seal Type Compatibility Suitable for lap seals, fin seals, 3-side and 4-side seals
Leak Detection Mode Vacuum decay and bubble emission
Software Compatibility Custom PC software included
Test Standard Compliance ASTM F2054, ASTM F2096, DIN 55530
Connectivity LAN/Ethernet supported
Enclosure Material Powder coated mild steel

Product Description

Product FeaturesNote1

Multiple Test Modes & Intelligent Statistics of Qualified Specimens

Negative pressure method
Multiple test modes including standard, multi-grade vacuum and methylthionine chloride mode
Automatic test with traditional methylthionine chloride
Vacuum degree, test time and infiltration time can be adjusted and test parameters can be saved automatically so that the tests with same test parameters can be started quickly
Automatic constant pressure compensation ensures that the tests can be performed under preset vacuum conditions
Real-time display of test curves, easy to observe the test results
Automatic statistics of qualified specimens
Main components and parts are supplied by well-known global manufacturers, with guaranteed performance

Brand New Patented Intelligent Touch Operating System

Industrial grade touch screen, one-button operation, simplified operating interface, remote upgrade and maintenance
Chinese and English operating interface
Measurement unit conversion
Automatic data storage and power failure memory to prevent data loss
Storage up to 1200 test records (standard mode)
Multiple-level user management and login with password
Micro-printer and USB ports for data transmission (optional)
The instrument conforms to the requirements of GMP (optional)
Labthinks unique DataShiledTM System for data management and connecting with information system (optional)

Test Principle

Firstly submerge the specimen in the water in the vacuum chamber, and then evacuate the vacuum chamber to form differential pressure between the inside and outside of specimen. The seal property can be obtained by observing the steady progression of bubbles from the specimen or observing how the specimen expands and restores to its original shape after vacuum release.

Test StandardNote1

ASTM D3078, GB/T 15171

Applications

Basic Applications
Glass Bottles, Pipes, Cans and Boxes
Plastic Bottles, Pipes, Cans and Boxes
Metal Bottles, Pipes, Cans and Boxes
Paper Plastic Composite Bags and Boxes
Extended Applications
Pen Refills
Electronic Components
Medical Instruments

Technical Specifications

Specifications	C660B
Vacuum Degree	0 -90 KPa/ 0 -13 psi
Accuracy	0.25% FS
Resolution	0.1 KPa / 0.01 psi
Vacuum Chamber Effective Sizes	I270 mm x 210 mm (H) (standard)
	I360 mm x 585 mm (H) (optional)
	I460 mm x 330 mm (H) (optional)
	Note: customization is available for other sizes
Gas Supply	Air (outside of supply scope)
Gas Supply Pressure	0.5 MPa 0.7 Mpa (73psi 101psi)
Instrument Dimension	334 mm (L) x 230 mm (W) x 170 mm (H)
Power Supply	220VAC10% 50Hz / 120VAC10% 60Hz
Net Weight	Instrument: 6.5 kg Standard Vacuum Chamber: 9kg

Configurations

Standard Configurations: Instrument, Standard Vacuum Chamber (I270 mm x 210 mm), I6 PU Tubing (1m)

Optional Parts: Micro Printer, Professional Software, Customized Vacuum Chamber, Air Compressor, GMP System, DataShieldTM Note3

Note: 1. The gas supply port of the instrument isI6 mm PU Tubing;
2. Customers need to prepare gas supply.

Note 1: The described test standard, applications and product features should be in line with Technical Specifications.
Note 2: The parameters in the table are measured by professional operators in Labthink laboratory under strictly controlled laboratory conditions.
Note 3: DataShieldTM provides safe and reliable data application support. Multiple Labthink instruments can share one single DataShieldTM system which can be configured as required.

Comprehensive Standard Compliance

This tester fully supports ASTM F2054, ASTM F2096, and DIN 55530 standards, ensuring your packaging tests meet leading international requirements. Its robust design makes it suitable for exporters, manufacturers, and suppliers who demand rigorous quality control in flow wrap and flexible packaging applications.

Flexible Leak Detection and Seal Testing

Equipped for vacuum decay and bubble emission leak detection, this instrument accommodates lap, fin, 3-side, and 4-side seals. Test up to three samples simultaneously, customize specimen size, and benefit from programmable protocols backed by automatic or manual calibration for enhanced test accuracy.

Efficient Data Management and Connectivity

Automatically log up to 2,000 test results, connect via LAN/Ethernet, USB, and RS232, and manage results with custom PC software. The digital LCD touchscreen ensures user-friendly operation and efficient workflow integration for both laboratory and production environments.

FAQ's of Methods and Instruments for Testing Flow Wrap Seal Integrity:

Q: How does the Seal Integrity Tester detect leaks and seal failures in flow wrap packaging?

A: The tester uses vacuum decay and bubble emission methods to identify leaks and seal failures. These techniques enable high-sensitivity detection by monitoring pressure changes or visualizing bubble release from the tested seal area. Real-time audio/visual alarms alert users to any integrity issues during a test.

Q: What types of seals and packaging materials can this equipment test?

A: It is compatible with lap seals, fin seals, as well as 3-side and 4-side seals, making it suitable for various flexible packaging materials such as flow wrap film and pouches. The tester supports customizable specimen sizes up to 300 mm in length and up to three specimens can be evaluated simultaneously.

Q: When should calibration be performed and how can it be conducted?

A: Calibration is essential for accurate results. The tester offers both automatic and manual calibration options, allowing users to calibrate at scheduled intervals or before critical testing, ensuring consistent measurement reliability.

Q: Where can this Seal Integrity Tester be used most effectively?

A: Designed as a benchtop instrument, it is ideal for use in quality control laboratories, research and development settings, and on production lines. Its robust design and automation features streamline routine testing in exporter, manufacturer, and supplier environments.

Q: What is the process for storing and retrieving test data?

A: The instrument automatically stores up to 2,000 test results. Data can be accessed and managed via the digital LCD touchscreen or exported to a connected PC using the provided custom software. Supported connectivity includes LAN/Ethernet, USB, and RS232 interfaces.

Q: How does the tester benefit quality assurance and compliance efforts?

A: By meeting ASTM F2054, ASTM F2096, and DIN 55530 standards, the tester ensures reliable and uniform assessment of seal integrity. Automated features, high-accuracy measurements (0.5% F.S.), and programmable protocols help ensure consistent packaging quality and regulatory compliance.

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