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Challenges and Solutions for Optimizing Package Material Thickness Testing

Challenges and Solutions for Optimizing Package Material Thickness Testing

50000 USD ($)/Set

Product Details:

  • Number of Specimens 1-3 simultaneously
  • Measuring Range 0 ~ 2 mm
  • Gas Pressure 0.4-0.6 MPa
  • Port Size Standard 6 mm connector
  • Specimen Size 50 mm 50 mm (Standard)
  • Interface Type RS232
  • Hardness Tester Body: HRB 80-90
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Challenges and Solutions for Optimizing Package Material Thickness Testing Price And Quantity

  • 50000 USD ($)/Set
  • 1 Set
  • 50000.00 - 100000.00 USD ($)/Set

Challenges and Solutions for Optimizing Package Material Thickness Testing Product Specifications

  • 50 Hz
  • Tester Body: HRB 80-90
  • RS232
  • Digital Thickness Tester
  • 150 mm
  • 0.001 mm
  • Package Material Thickness Measurement
  • High Precision, User Friendly, Programmable
  • 0 ~ 2 mm
  • Approximately 30 kg
  • 50 mm/min to 500 mm/min
  • 1-3 simultaneously
  • 50 mm 50 mm (Standard)
  • Standard 6 mm connector
  • Industrial Laboratory Use
  • 0.4-0.6 MPa
  • Semi-Automatic
  • 2 N to 200 N
  • 0.001 mm
  • 220 V AC
  • 10C to 40C
  • 1s
  • Automatic & Manual
  • Up to 200 mm
  • 20%-85% RH
  • 220V, 50Hz AC
  • LCD Digital Display
  • Table Top
  • 0 to 2 mm
  • 0-100 mm

Product Description

Features

Professional

With innovative research and development, Labthink C640 Thickness Tester uses high precision displacement sensor, supported by scientific structure and professional control technology, which makes C640 greatly improved in stability, repeatabilityNote1 and accuracy.

  • The instrument conforms to standards for mechanical contact method. The pressure foot can be lifted and lowered automatically, which can minimize the errors caused by human operation.
  • Contacting time and test speed can be set as required. Customization is available for multiple contact areas and pressures, which can meet the requirements for various test conditions.
  • Manual and automatic test modes can be selected by the users
  • Calibration of multiple points can improve the linearity of the whole test range, which ensures the accuracy of measured results.
  • Standard gauge block is available for fast calibration

High Efficiency

The instrument is featured with high efficiency and automatic design of structure, which minimize the human operation in measuring process. Intelligent controlling and data processing functions make it easy and reliable for test operation and data processing.

  • Parameter program function enables the user to save all test parameters in a file so that those parameters can be applied directly for the same tests next time, which can help the user save time and minimize the error when inputting parameters manually.
  • Test results include maximum value, minimum value, average value and standard variation, which can be displayed to the user directly.
  • Result comparison function can help the user in evaluation of results.
  • Auto sampling function (optional), feeding space, feeding speed, measure points can be set as required, which ensures the accuracy of multiple successive points measurement.

Intelligent

The instrument is embedded with Labthinks latest operating software, which is featured with user-friendly interface, intelligent data processing, strict user management and secure data storage. It also supports Labthink exclusive DataShieldTM (Optional) which provides the users with safe and reliable management of test data and test reports.

  • Test data can be displayed in various forms including curves and data list
  • Test data will be saved and encrypted in a unique way so that all the test information will be saved securely and reliably and protected from being tampered
  • Various forms of test data can be searched, exported and printed out

Note: The described features should be in line with Table 1: Test Parameters.
Note1: The Repeatability refers to the repeatability within the test range.

Test Principle

The pre-conditioned specimen is placed on a flat test plane, the pressure foot which is paralleled to the test plane will drop down on the upper surface of the specimen with certain pressure applied on. The displacement sensor with the pressure foot will detect the space between the upper and lower surface of the specimen, which is the thickness of the specimen.

Test Standards

ISO 4593, ISO 534, ASTM D6988, ASTM F2251, GB/T 6672, GB/T 451.3, TAPPI T411, BS 2782-6, DIN 53370, ISO 3034, ISO 12625-3, ISO 5084, ASTM D374, ASTM D1777, ASTM D3652, GB/T 6547, GB/T 24218.2, FEFCO No 3, EN 1942, JIS K6250, JIS K6783, JIS Z1702

Note: The described test standards should be in line with Table 1: Test Parameters.

Applications

Basic Applications
  • Films and Sheeting
    Thickness measurement of various plastic films, sheeting, and diaphragms, etc.
  • Paper
    Thickness measurement of various paper, paper board and composite paper board, etc.
Extended Applications
  • Metal Pieces & Silicon Wafers
    Thickness measurement of silicon wafers, foils and various metal pieces, etc.
  • Corrugated Paperboard
    Thickness measurement of corrugated paperboard
  • Textiles
    Thickness measurement of textiles including woven fabrics, knitted fabrics, coated fabrics
  • Non-woven Fabrics
    Thickness measurement of non-woven fabrics e.g. baby diapers, sanitary napkins and medical masks, etc.
  • Other Materials
    Thickness measurement of solid insulation materials, adhesive tapes, earthwork synthetic materials and rubbers, etc.

Technical Specifications

Table 1: Test Parameters Note1

Parameter \ Model C640M C640H
Test Range (Standard) mm 0 2 0 2
Resolution m 0.1 0.1
RepeatabilityNote3 m 0.8 0.4
Test Range (Optional 1) mm 0 6 0 6
Test Range (Optional 2) mm 0 12 0 12
Feeding Space mm 0 1000 (Adjustable)
Feeding Speed mm/s 1.5 80 (Adjustable)
Additional Functions Auto Sampler Optional Optional
DataShieldTM Note2
Optional Optional

Table 2: Technical Specifications

Measuring Method Mechanical Contact Method
Test Pressure & Contact AreaNote3 Film: 17.51 KPa, 50 mm2
Paper: 1001 KPa (Standard) / 501kPa (Optional), 200mm2
Instrument Dimension 370 mm (L) x 350 mm (W) x 410 mm (H)
Net Weight 26kg

Note1: The parameters in the table are measured by professional operator in Labthink laboratory according to relative requirements for laboratory standard conditions. For extended applications, customization is available to meet the special testing requirements.
Note2: DataShieldTM provides safe and reliable data application support. Multiple Labthink instruments can share one single DataShieldTM system which can be purchase as required.
Note3: Test pressure and contact area can be selected for paper or film. There are two options for test pressure for paper, i.e. 100kPa (standard) and 50kPa(optional). For other test pressure and contact area or curved pressure foot, customizations are available.



Precision Measurement for Quality Assurance

Ensure optimal packaging quality with high-resolution (0.001 mm) digital measurement. The testers compliant ASTM D6988 and ISO 4593 standards guarantee reliable, repeatable results, meeting strict industry requirements. Capture up to 10,000 test data entries for comprehensive analysis using integrated PC software. The robust, anodized aluminum construction and HRB 80-90 hardness deliver long-lasting performance in demanding lab environments.


User-Friendly Operation and Versatility

Switch seamlessly between manual, die cut, pneumatic, or mechanical clamping to accommodate diverse material types and processes. Multilingual LCD interface, automatic calibration, and maintenance reminders streamline daily operations. Test speeds range from 50500 mm/min with stroke up to 100 mm, supporting various sample sizes and up to three specimens simultaneously for enhanced laboratory productivity.


Comprehensive Safety and Data Management

Overload, surge, and integrated environmental sensors protect both the device and material samples. Instant alarms notify users of limits or errors, while direct and USB printer exports simplify reporting. Encrypted RS232 communication ensures data integrity, making this tester an essential tool for manufacturers, exporters, and laboratories that demand accurate, regulatory-compliant results.

FAQs of Challenges and Solutions for Optimizing Package Material Thickness Testing:


Q: How does the Digital Thickness Tester accommodate different sample preparation methods?

A: The tester allows for both manual and die cut sample preparation modes, providing flexibility based on sample type and user preference. The pneumatic or mechanical clamping options ensure secure positioning, and simultaneous measurement of up to three specimens streamlines testing workflows.

Q: What procedures are involved in calibrating the tester, and how often should it be done?

A: Calibration is automatic and performed with a standard block, making setup quick and precise. For optimal accuracy, regular calibration is recommendedtypically prior to each testing session, or whenever the tester is relocated or shows irregular readings.

Q: Where can test data be stored and exported for further analysis?

A: You can store up to 10,000 test results directly on the instrument. Data export is available via USB or RS232 interface, and output can be sent to a direct printer. PC software included with the tester facilitates comprehensive data analysis and reporting.

Q: What safety and protection features are integrated with this thickness tester?

A: Overload and surge protection safeguard the equipment and operators. Real-time environmental sensors monitor temperature and humidity, and alarm functions provide immediate alerts for over-limit conditions or operational errors, ensuring safe and reliable usage.

Q: When should the maintenance indicator be checked?

A: The integrated LCD maintenance reminder informs users when routine servicing or maintenance is required, helping to prevent unplanned downtime and maintain consistent measurement accuracy.

Q: How does the tester benefit industrial laboratories and manufacturers?

A: With high accuracy (0.001 mm), rapid response (1s), and compliance with ASTM D6988 and ISO 4593 standards, the tester supports strict quality assurance. Its programmable modes, multilingual support, and automation streamline workflows, enhancing throughput and delivering reliable results for quality control.

Q: What is the range of environmental and specimen conditions supported by the tester?

A: This device operates reliably in temperatures from 10C to 40C and 20%85% relative humidity. It accommodates sample widths up to 200 mm, thicknesses between 02 mm, and capacities from 2 N to 200 N, making it suitable for a wide variety of packaging materials.

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