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OTR and WVTR Testing Tools for Choosing the Right Dairy Packaging Material

OTR and WVTR Testing Tools for Choosing the Right Dairy Packaging Material

50000 USD ($)/Set

Product Details:

  • Test Range 0.01 ~ 2000 cc/m224h (OTR); 0.01 ~ 2000 g/m224h (WVTR)
  • Humidity 0-100% RH (controlled, programmable)
  • Mounting Type Bench-top
  • Frequency 50/60 Hz
  • Gas Pressure 0.6 MPa
  • Measuring Range Wide, based on film type
  • Application Selection and Quality Control of Dairy Packaging Material
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OTR and WVTR Testing Tools for Choosing the Right Dairy Packaging Material Price And Quantity

  • 50000.00 - 100000.00 USD ($)/Set
  • 50000 USD ($)/Set
  • 1 Set

OTR and WVTR Testing Tools for Choosing the Right Dairy Packaging Material Product Specifications

  • 30 mm standard
  • 0.6 MPa
  • Wide, based on film type
  • Selection and Quality Control of Dairy Packaging Material
  • Microcomputer/Touchscreen
  • 0.01 ~ 2000 cc/m224h (OTR); 0.01 ~ 2000 g/m224h (WVTR)
  • 0-100% RH (controlled, programmable)
  • Bench-top
  • 68 kg
  • 50/60 Hz
  • Automatic
  • 0.001 cc/m224h, 0.001 g/m224h
  • < 10 seconds
  • 97 mm diameter or customized
  • 1% (depending on range)
  • AC 220V, 50Hz
  • 15C - 55C (programmable)
  • 120 mm
  • Digital Touchscreen LCD
  • 0.1~10 m/min adjustable
  • RS232, USB
  • 1/4 inch NPT
  • Dairy Packaging Permeability Testing
  • AC 220V 10%
  • OTR & WVTR Testing Instrument
  • 1-3 (adjustable)
  • Multi-mode testing, programmable control, real-time data
  • High sensitivity with precision sensor

Product Description

Product Featuresnote1

OTR/WVTR tested in One Instrument

  • OTR WVTR mode, OTR mode and WVTR mode are available for selection.
  • OTR and WVTR tests can be automatically completed for each sample mounting.
  • Genuinely reflect the OTR WVTR performance of the same sample, avoiding effect on test data due to sample contamination arising from instrument switching.

Coulometric Oxygen Sensor

  • The instrument is equipped with a ppb level Coulometric Oxygen Sensor, as one of new Labthink technical achievements, which can obtain a lower limit of the test.
  • Designed according to ASTM D3985 with absolute value, and no calibration is permitted.
  • Longer service life, two times longer than that of a traditional Coulometric oxygen sensor.
  • Over limit alarm and automatic protection.

Infrared Moisture Sensor

  • The instrument is equipped with Labthink patented infrared moisture sensor which can obtain a lower limit of the test.
  • Designed according to ASTM F1249.
  • Longer service life, non-consumable.
  • Over limit alarm and automatic protection.

Accurate Data

  • Brand new rainbow bridge structural test cell and 360 air circulation constant temperature technology ensure better temperature stability.
  • In the test process, the automatic control on flow, temperature and relative humidity is realized, reaching higher accuracy.
  • The test cell is equipped with a high-precision humidity sensor to monitor and record humidity changes in real time.

High Efficiency 6 Test Cells

  • Independent six sets of 50cm2 standard area test cells, which is three times the traditional oxygen transmission rate test instrument.
  • Six samples can be tested at the same time under the same conditions, with independent tests data.
  • In the same test cycle, the number of samples completed increases from 2 to 6.
  • Automatic sample clamping, saving time and effort, ensuring consistent clamping force and better sealing.

Intelligent Operation

  • The 12 Inch Touch panel of windows system is used for more convenient operation.
  • Automatic mode - after inputting test temperature and humidity and clicking one key, the test proceeds automatically.
  • Intelligent test cell hood which opens and closes automatically with sound and light alert.

Safe and Reliable

  • Safe Running: Labthinks high-end industrial computer is embedded to eliminate the system failure caused by computer virus and ensure the operation reliability and data storage security.
  • Safe Operation: equipped with optical and other intelligent sensors as well as intelligent sound and light alarms to ensure the operation safety.
  • Safe Performance: the instrument uses global renowned brand components with stable and reliable performance.

Space Saving

  • The width of the instrument is only 1/3 of the traditional six-cell instrument, saving laboratory space.

Powerful Functions

  • Professional test mode provides flexible and plentiful control functions to meet the needs of scientific research.
  • Display oxygen/water vapor transmission rate curve, oxygen/water vapor transmission coefficient curve, temperature curve and humidity curve.
  • Wide temperature range, allowing the barrier test at different temperatures (customized).
  • The gas purification device independently developed by Labthink can remove trace oxygen in nitrogen, providing oxygen-free carrier gas (optional).

Testing Principle

The pre-treated sample is clamped between the test chambers, oxygen or nitrogen with stable relative humidity flows on one side of the film, and the high purity nitrogen flows on the other side; oxygen or water molecules diffuse through the film into high-purity nitrogen on the other side, and are carried to the sensor by the flowing nitrogen. By analyzing the oxygen or water vapor concentration measured by the sensor, the oxygen or water vapor transmission rate can be calculated.

Reference Standards

ASTM D3985, ASTM F1307, GB/T 19789, GB/T 31354, DIN 53380-3, JIS K7126-2-B, YBB 00082003-2015

ASTM F1249, ISO 15106-2, GB/T 26253, JIS K7129, YBB00092003-2015

Test Applications

Applications
  • Films
    The oxygen and water vapor transmission rate tests of various plastic films, paper-plastic composite films, co-extrusion films, aluminized films, aluminum foil composite films, glass fiber aluminum foil paper composite films and other film-like materials.
  • Sheets
    The oxygen and water vapor transmission rate tests of PP sheet, PVC sheet, PVDC sheet, metal foil, rubber sheet, silicon sheet and other sheet materials.

Technical Specifications

Table 1: Test Parameters Note2

Parameter/Model Model C406H
OTR Test Range cc/(m2day) (Standard area 50cm2) 0.02 200
cc/(m2day) (MASK area 1cm2) 1 10000 (Optional)
cc/(m2day) (MASK area 5cm2) 0.2 2000 (Optional)
OTR Resolution cc/(m2day) 0.0001
OTR Repeatability cc/(m2day) 0.02 or 1%, whichever is greater
WVTR Test Range g/(m2day) (Standard area 50cm2) 0.02 40
g/(m2day) (MASK area 5cm2) 0.2 400 (Optional)
g/(m2day) (MASK area 1cm2) 1 2000 (Optional)
WVTR Resolution g/(m2day) 0.0001
WVTR Repeatability g/(m2day) 0.02 or 2%, whichever is greater
Temperature range C 15 - 50
5 60 (Customized)
Temperature fluctuation C 0.15
Humidity range %RH (Within standard temperature range) 0%, 5 - 902%, 100%
Extended functions GP-01 Gas Purification Unit Optional
DataShieldTM Note3 Optional
Computer System required by GMP Optional
CFR21 Part11 Optional

Table 2: Technical Specifications

Test Chamber 6 test chambers
Specimen Size 4.6 x 4.6i1411.7cm11.7cm)
Specimen Thickness 120 Mili143mmi14
Standard Test Area 50 cm2
Carrier Gas 99.999% high purity nitrogen, 99.5% oxygen (gas source is out of supply scope)
Carrier Gas Pressure 40.6 PSI / 280 kPa
Port Size 1/8 inch metal tubing
Power Supply 120VAC10% 60Hz / 220VAC10% 50Hzi14either one of twoi14
Instrument Dimensions 23.6 H x 19.2 W x 25.9 D (60cm 49cm 66cm)
Net weight 220Lbsi14100kgi14

Configurations

Standard Configurations
Mainframe, tablet, sampler, vacuum grease, polyurethane pipe of 6 mm in diameter
Optional Parts
GP-01 Gas Purification Unit, air compressor, CFR21Part11, GMP computer system requirements and DataShieldTM Data ShieldNote3
Remarks
1. The gas supply port of the instrument isI 6 mm polyurethane pipe (pressure 79.7 psi / 550 kPa);
2. Customers will need to prepare for gas supply and distilled water.

Note 1: All the product features are subject to detailed descriptions in the "Technical Parameters.
Note 2: The parameters in the table are measured by professional operators in Labthink Laboratory according to the requirements and conditions of relevant laboratory environmental standards.
Note 3: DataShieldTM Data Shield System provides safe and reliable data application support. The system can be shared by multiple Labthink products. Please purchase separately as needed.



High-precision Sensors for Trusted Data

Utilizing high-precision electrochemical and infrared sensors, the instrument ensures accurate and sensitive detection of oxygen and water vapor transmission rates. Fast response time and automatic calibration help maintain measurement repeatability, making it ideal for rigorous quality control during dairy packaging material evaluation.


Advanced Chamber and Conditioning Design

Featuring a dual testing chamber with fully controlled humidity (0-100% RH) and programmable temperature (15C-55C), plus an integrated pre-conditioning chamber, this instrument enables standardized conditioning of samples. Such features result in consistent, reproducible data critical for compliance and industrial research.


Flexible Data Management and Connectivity

Export and analyze data effortlessly in CSV or PDF formats, print reports directly, or connect via Ethernet, USB, or RS232. With PC analysis software included and up to 2000 records stored internally, data integrity and traceability are simplified for manufacturers and auditors alike.

FAQ's of OTR and WVTR Testing Tools for Choosing the Right Dairy Packaging Material:


Q: How does the OTR & WVTR Testing Instrument enhance dairy packaging selection?

A: This instrument provides precise oxygen and water vapor permeability data, allowing users to compare and select optimal packaging materials. High-precision sensors ensure accuracy, while programmable settings accommodate various film types. Reliable data supports shelf-life projections and regulatory compliance.

Q: What testing standards are supported by the equipment?

A: The instrument adheres to ASTM D3985, ASTM F1249, ISO 15106, and ISO 2528 standards, ensuring compatibility with industry benchmarks for permeation testing. These standards are widely recognized in the food and dairy packaging sectors.

Q: When should calibration or sensor maintenance be performed?

A: The instrument features an automatic calibration function, reducing the frequency of manual intervention. Routine sensor maintenance is advised in line with the manufacturer's recommendations to uphold long-term accuracy, especially in continuous industrial use.

Q: Where can data from tests be accessed or exported?

A: Test data can be viewed directly on the digital touchscreen LCD, printed, or exported in CSV/PDF format. Connectivity options include Ethernet, USB, and RS232, supporting seamless integration into laboratory information systems or quality assurance records.

Q: What is the process for conducting a permeability test?

A: Insert 1-3 specimens (97 mm diameter or customized) into the chamber. Select the desired mode via touchscreen control, set humidity and temperature, and initiate testing. The built-in pre-conditioning ensures samples are equilibrated before measurement, with real-time results displayed and recorded automatically.

Q: How does the alarm function benefit users?

A: The instrument's alarm feature notifies users of over-range readings, detected leaks, or system failures. This ensures immediate corrective action, safeguards test accuracy, and helps maintain reliable operation over time.

Q: Which materials and sample sizes are compatible with the device?

A: The instrument is suitable for plastic films, laminates, foils, and paperboard. It accommodates specimens up to 97 mm in diameter as standard, with customization options available to suit specific testing needs.

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