Product Description
Product FeaturesNote1
Dual Test Modes & Automatic Test with Manipulator
- Dual test modes including application torque test and removal torque test
- Innovative patented manipulator technique supports automatic gripping, opening and fastening, which minimizes the error caused by manual operations and improves the testing accuracy and repeatability
- Gripping force, fastening force and turning speed of the cap can be adjusted freely
- Automatic gripping manipulator with deviation less than 0.01Nm, much better than manual fastening
- Intelligent designs of overload protection, automatic zeroing and error alert for safe test operation
- Manual test or automatic test can be selected
High Testing Accuracy & Low Testing Lower Limit
- Specimens with torque value lower than 0.005Nm is testable. The testing resolution is as high as 0.0001Nm, providing high accuracy and good repeatability.
- The peak value can be maintained automatically, which ensures the recording of the accurate test results
- Automatic judgement of peak value meets the testing requirements for various specimens
- Components and parts are supplied by world well-known manufacturers, which guarantee the stable performance
- Imported pneumatic control system with ultra-long service life and ultra-low failure rate ensures the testing accuracy
New Patented Intelligent Touch Operating System
- Industrial grade touch screen, one-button operation, user-friendly interface, remote upgrade and maintenance
- Chinese and English languages can be selected
- Test curves are displayed in real time. Intelligent data statistics supports quick review of test results.
- Automatic data storage and power failure memory functions
- Historical data can be reviewed and printed easily
- Storage up to 1200 test records
- Test data is expressed in eight international units for reference and comparison
- Multi-level user privilege management, log in with password
- Micro-printer and USB data ports for data exporting and data transfer (optional)
- The instrument conforms to the requirements of GMP (optional)
- Labthinks unique DataShiledTM System for data management and connecting with information system (optional)
Test StandardNote1
ASTM D2063, ASTM D3198, ASTM D3474, BB/T 0025, BB/T 0034, GB/T 17876
Applications
| Basic Applications |
- Bottle Packages
Application and removal torque test of the bottle caps for bottled packages for food, pharmaceuticals, e.g. beverage or tablet bottles
|
- Flexible Tube Packages
Application and removal torque test of flexible tube packages for food, pharmaceuticals and cosmetics, e.g. eye-drop, hand cream and shoe polish
|
| Extended Applications |
- Screws
Application and removal torque test of the screws
|
- Vacuum Flasks and Vacuum Cups
Application and removal torque test of the caps of vacuum flasks and vacuum cups
|
Technical SpecificationsNote2
| Specifications |
C612M Digital Torque Tester |
| Load Cell Capacity |
5 Nm (Standard) |
| 20 Nm (Optional) |
| 40 Nm (Optional) |
| Accuracy |
Indicated Value 0.5%i1410%-100% of Load cell capacityi14 0.05%FS i140%-10% of Load cell capacityi14 |
| Resolution |
0.0001 Nm |
| Body Clamp Range |
I5 mm I170 mm |
| Cap Clamp Range |
I10 mm I80 mm |
| Bottle Height |
20 mm 400 mm |
| Specimen Clamping and Turning Way |
Pneumatic |
| Maximum Auto Removal / Application Torque |
2 Nm (customization available for other specs) |
| Gas Supply |
Air (Not in supply scope) |
| Gas Supply Pressure |
0.7 Mpa (101.5psi) |
| Statistical Analysis Allowance |
0 999 |
| Instrument Dimension |
550 mm (L) x 365 mm (W) x 1150 mm (H) |
| Power Supply |
220VAC10% 50Hz / 120VAC10% 60Hz |
| Net Weight |
39 kg |
Configurations
- Standard Configurations
- Instrument, Gripping Post (4pcs), Gripping Block (1 pair), Calibration Kit (not include weight), 4mm PU Tubing (2m)
- Optional Parts
- Micro-printer, Professional Software, Air Compressor, GMP System, DataShieldTM Note3
- Note
- 1. The gas supply port of the instrument is I4 mm PU Tubing;
2. Customers need to prepare gas supply.
Note 1: The described test standard, applications and product features should be in line with Technical Specifications.
Note 2: The parameters in the table are measured by professional operators in Labthink laboratory under strictly controlled laboratory conditions.
Note 3: DataShieldTM provides safe and reliable data application support. Multiple Labthink instruments can share one single DataShieldTM system which can be configured as required.
High-Precision Torque MeasurementAccurately test bottle cap opening and closing torque with resolution up to 0.001 Nm and a wide range (0.5-20 Nm). The digital LCD display and responsive design (0.5 sec response time) ensure fast, repeatable results, suitable for quality control and laboratory environments.
Versatile and User-friendly OperationUsers benefit from flexible control options, including touchscreen, manual, and automatic modes. Four-point adjustable grips accommodate various cap sizes, while programmable alarm limits, peak hold function, and motorized operation promote safety and efficient testing workflows.
Comprehensive Data ManagementWith memory for up to 99 measurements and optional data analysis/export software, the tester streamlines data handling and reporting. Both manual and automatic calibration ensure enduring accuracy, while overload protection safeguards equipment integrity.
FAQ's of Motorized Cap Torque Tester for Bottle Cap Testing:
Q: How does the Motorized Cap Torque Tester improve bottle cap quality control?
A: The tester enables precise measurement of opening and closing torque, ensuring caps meet industry standards. Programmable alarm limits and peak hold functions help identify defective closures and support consistent manufacturing quality.
Q: What cap sizes and types can this torque tester accommodate?
A: This unit handles bottle caps with diameters from 10 to 180 mm, allowing testing of a wide variety of bottling products within its 0.5-20 Nm torque range.
Q: When should calibration be performed on the torque tester?
A: Calibration should be conducted regularly according to user protocols or industry standards. The tester supports both manual and automatic calibration to maintain measurement accuracy.
Q: Where is the data from cap torque tests stored and how can it be accessed?
A: Up to 99 test records are stored in the device's internal memory. Data can be reviewed directly on the display, and with optional software, results can be exported and analyzed via RS232 or USB connection.
Q: What is the process for conducting a torque test with this equipment?
A: Insert the capped bottle into the four-point adjustable grips, select desired test parameters (speed, torque units, limits) on the touchscreen, and initiate the test. The motorized system then applies and records the required torque for cap opening or closing.
Q: How does using this motorized tester benefit laboratory and production environments?
A: It provides automated, reproducible, and accurate torque testing, reducing human error, supporting compliance, and increasing productivity through efficient workflows and detailed data tracking.