Product Description
Product FeaturesNote1
- Ten (upper and lower) sealing jaws with metal surfaces to obtain heat sealing parameters that are close to actual parameters
- Digital P.I.D. temperature control technology ensures the preset temperature to be reached rapidly without fluctuations
- Auto constant pressure technology guarantees the stable sealing pressure, requiring no manual adjustment
- Auto leveling technology of sealing jaws ensures uniform sealing performance
- Wide range control of temperature, pressure and time that meet various test conditions
- Manual or pedal switch, as well as anti-scald design provides convenient and safe operating environment
- Professional software supports remote operation for convenient data saving, exporting and printing
Excellent User-oriented, High-efficient and Safe Designs
- The instrument can complete 5 groups of specimen tests at a time, helps the user to obtain heat sealing parameters of the specimens accurately and efficiently.
- The temperature of upper sealing jaws and lower sealing jaws can be controlled separately, which can meet the requirements for different combination of temperatures
- Separated type sealing jaws can be easily replaced
- Manual and pedal switch mode for starting test as well as the anti-scald design ensures the safe operation
High-end and Easy-to-Use Embedded Computer-controlled System
- The instrument is equipped with large size tablet (touch screen), which is easy to operate and observe during the test process
- Brand new software simplifies the testing process.
- The system supports comparison analysis of groups of test data with unit conversion function
- USB ports and internet interface for connecting of external device and data transmission
- The instrument conforms to the requirements of GMP (optional)
- Labthinks unique data security system separates the test data from the computer to avoid the risks caused by computer virus
- Labthinks unique DataShiledTM System for data management and connecting with information system (optional)
Test StandardNote1
ASTM F2029, QB/T 2358, YBB 00122003
Applications
| Basic Applications |
- Films with Smooth Surface
Including plastic films, plastic composite films, paper-plastic composite films, coextruded films, aluminized films, aluminum foils, aluminum foil composite films and many others. Heat sealing surface should be smooth and width can be designed based on user requirements. |
- Films with Decorative Pattern Surface
Including plastic films, plastic composite films, paper-plastic composite films, coextruded films, aluminized films, aluminum foil, aluminum foil composite films and many others. Heat sealing surface can be designed based on user requirements. |
| Extended Applications |
- Plastic Flexible Tubes
The ends of plastic flexible tubes are placed in between upper and lower jaws and then sealed to form a package. |
Technical SpecificationsNote2
| Specifications | C630H Heat Seal Tester |
| Sealing Temperature | Room temperature 300C |
| Sealing Pressure | 0.1Mpa 0.7 Mpa (14psi 101psi) |
| Resolution of Pressure | 0.001 MPa |
| Dwell Time | 0.1 999.99 s |
| Resolution of Time | 0.01 s |
| Resolution of Temperature | 0.1C |
| Temperature Fluctuation | 0.2C |
| Temperature Accuracy | 0.5C (single point calibration) |
| Temperature Gradient | 20C |
| Gas Supply Pressure | 0.7 Mpa (101psi) |
| Port Size | 8 mm PU Tubing |
| Sealing Area | 40 mm 10 mm |
| Number of Sealing Jaws | 5 groups of upper and lower sealing jaws with independent temperature control |
| Instrument Dimension | 375mm (L) 360 mm (W) 518mm (H) |
| Power Supply | 220VAC 50Hz / 120VAC 60Hz |
| Net Weight | 55 kg |
Configurations
- Standard Configurations
- Instrument, Tablet, Pedal Switch, High-temperature Welding Cloth, Sample Cutter, 8mm PU Tubing (2m)
- Optional Parts
- High-temperature Welding Cloth, Air Compressor, GMP System, DataShieldTM Note3
- Note
- 1. The gas supply port of the instrument is 8 mm PU Tubing;
2. Customers need to prepare gas supply.
Note 1: The described test standard, applications and product features should be in line with Technical Specifications.
Note 2: The parameters in the table are measured by professional operators in Labthink laboratory under strictly controlled laboratory conditions.
Note 3: DataShieldTM provides safe and reliable data application support. Multiple Labthink instruments can share one single DataShieldTM system which can be configured as required.
Accurate and Versatile PE Film Heat SealingThis Lab Heat Sealer is meticulously engineered for laboratory testing of heat seal properties and sealing ranges in PE films. Adjustable jaw pressure and digital controls offer flexibility for varied samples. Its 330 mm flat parallel jaws accommodate single or double-sided seals, ensuring representative results. Not just for quality control its compliance with key global standards (ASTM F2029, GB/T 17218) makes it ideal for export, manufacturing, and research in film production industries.
Intuitive Controls and Enhanced SafetyEquipped with PID temperature control, a digital LCD display, and user-friendly push buttons, this heat sealer ensures precise adjustments and at-a-glance parameter monitoring. Built-in safety systems such as over-temperature protection, emergency stop, and fuse protection maximize operator safety. Designed for quiet operation and easy calibration, the equipment streamlines the heat sealing test process with minimal training, making it invaluable for busy labs.
FAQs of Lab Heat Sealer to test PE film samples for heat sealing range:
Q: How does the Lab Heat Sealer test the heat sealing range of PE film samples?
A: The Lab Heat Sealer utilizes adjustable, Teflon-coated jaws with precise temperature and pressure control to apply heat and pressure to PE film samples. By adjusting these settings (temperature up to 300C, pressure 0.10.6 MPa, and time up to 99.9 seconds), users can identify the optimal heat seal range according to ASTM F2029 or GB/T 17218 standards.
Q: What kind of samples and test widths can the Lab Heat Sealer accommodate?
A: The unit is designed to handle standard PE film specimens measuring 100 150 mm, but it can accommodate custom sizes as well. The test width is adjustable between 10 mm and 200 mm, allowing for flexibility in sample preparation and assessment.
Q: When should calibration be performed, and how is it accomplished?
A: It is advisable to calibrate the heat sealer regularly or before conducting critical tests to ensure accuracy. Calibration is performed via the built-in software, accessible directly by the user, ensuring that temperature and timing parameters remain within 1C accuracy.
Q: Where can the Lab Heat Sealer be installed?
A: This equipment is intended for benchtop installation in laboratory environments with an ambient temperature between 5C and 35C and humidity levels not exceeding 85% RH. It requires access to AC 220V power supply and a compressed air source within the specified gas pressure range (0.30.6 MPa).
Q: What is the process for running a heat seal test on PE film samples?
A: Operators set the desired temperature, pressure, and sealing duration using the digital controls. The prepared PE film sample is placed between the heated jaws, which can operate in double or single-sided mode. The jaws descend, creating a seal over the programmed time; results are then evaluated for seal strength and quality.
Q: How does the Lab Heat Sealer benefit research and production laboratories?
A: This heat sealer enables precise determination of optimum heat sealing conditions, aiding in quality assurance, product development, and compliance documentation. With its programmable controls, rapid response, and high test capacity (up to 100 tests per day), it improves workflow efficiency and supports reproducible results.
Q: What safety features are included in this heat sealer?
A: The Lab Heat Sealer includes over-temperature protection, an emergency stop button, and fuse protection to safeguard both the operator and the equipment. Its natural air cooling system also ensures safe dissipation of residual heat after testing.