Product Description
Featuresnote1
Batch Testing
- Equipped with fully-automatic gravity fed sample feeder, which is Labthinks latest scientific and technological achievement that can facilitate continuous testing of 20 to 120 samples.
- A & B dual-channel design can test samples of two different specifications simultaneously.
- The target vacuum degree can be set by the operator to meet testing requirements of different samples.
- Dual methods of vacuum decay and pressure decay provide the flexibility to accommodate various types of package samples.
Precise Data
- Advanced pressure detection technology, using world renowned components for data stability which is not affected by ambient environment.
- Advanced microflow automatic flow control technology that can accurately simulate different sizes of leakage holes without manual adjustment.
- Both the differential pressure transducer and flow meter are traceable to NIST.
- The system can achieve a higher test repeatability of 1um.
Intelligent Control
- 15.6" embedded touch tablet computer with Windows OS.
- New longitudinal interface layout, and easy to use graphic user interface.
- Automatic alarm, automatic capture, automatic collection of unqualified samples.
- The pressure curve is displayed in real time, and the test results are counted automatically.
- Leakage rates are calculated automatically.
- The system is equipped with various sensors as intelligent reminders for safer operation and control.
- Universal printer can be connected for test results output.
- The system features embedded with USB and network ports to facilitate the external access and data transmission of the system, which can be upgraded remotely
Security Compliance
- Verified by compensation and calibration methods.
- The leak tester meets GMP requirements for data traceability and meets the needs of the pharmaceutical industry.
- User operation permission is managed at multiple levels, and the permission content can be configured on demand.
- Electronic signature is designed according to the standard requirements of 21 CFR Part11.
Test Principle
The sample is placed in the sample feeder and automatically delivered into the test cell. The leak rate and other results can be calculated and obtained by analyzing pressure changes measured by the sensor.
Reference Standards
ASTM F2338, YY-T 0681.18, and USP<1207>
Applications
| Basic Applications |
Vials |
Various vial sealing test. |
| Extended Applications |
Ampoule |
Various ampoule bottle sealing tests. |
| Cartridge Bottles |
Various cartridge bottle sealing tests. |
| Injection bottles |
Various injection bottles sealing test. |
Technical Parameters
Table 1: Test Parameters Note2
| ParameterModel |
C690H |
| Testing Range |
um(Reference aperture size USP1207) |
3i8igreat leakage |
| Detection Lower Limit |
um |
3 |
| Resolution |
um |
0.1 |
| Repeatability |
um |
1 |
| Pressure Range |
kPa |
-100i0ii14100 |
| Extended Functions |
21 CFR Part11 |
Optional |
| GMP computer system requirements |
Optional |
Table 2: Technical Specifications
| Testing Cell |
1 set for A group and 1 set for B group |
| Sample Feeder |
1 set for A group and 1 set for B group |
| Sample Size |
I45 mm80mmNote3 |
| Sample Quantity |
20120 pieces |
| Gas Specifications |
Compressed Air (Gas source is provided by the user) |
| Gas Source Pressure |
40.6 PSI / 500 kPa |
| Port Size |
I6 mm Polyurethane tube |
| Dimensions |
33.4 H x 19.6 W x 28.7 D (85cm 50cm 73cm) |
| Power |
120VAC10% 60Hz / 220VAC10% 50Hzi14select one from the twoi14 |
| Net weight |
209Lbs (95kg) |
Product Configuration
| Standard Configuration |
Mainframe, embedded tablet computer, software, flow meter, European vacuum pump, I6 mm polyurethane tube |
| Customization |
Test cell and sample feeder of group A, test cell and sample feeder of group B, negative standard reference sample and positive standard reference sample designed according to sample specifications |
| Optional Parts |
GMP computer system requirements, 21 CFR Part11, air compressor, IQ/OQ/PQ documents |
Note 1: The described product characteristics are subject to the specific annotation of the "Technical Parameters" table.
Note 2: The parameters in the table are measured in the Labthink laboratory by professional operators according to the requirements and conditions of the relevant laboratory environmental standards.
Note 3: Group C test cell can be customized for samples beyond the "Sample Size", but the lower detection limit and test range will change according to the sample size, and the actual delivery shall prevail.
Advanced Non-Destructive Leak DetectionThe C690H leverages the pressure decay principle to offer reliable non-invasive leak detection for pharmaceutical packaging. Its operation preserves product integrity, enabling repeat testing without compromising contents or sterility. Highly accurate and responsive, the system provides results within 30 seconds, ensuring efficient quality control processes in demanding laboratory and production settings.
User-Friendly, Smart Control & Data ManagementControlled by a digital microcomputer, the C690H integrates an intuitive, multi-language touchscreen interface and robust data management capabilities. Test results are securely stored, easily exportable, and support compliance auditing. Automatic and manual calibration options give operators precise control over performance, and safety is reinforced through overpressure and leakage protection features.
Compliance and Versatility for the Pharmaceutical IndustryManufactured in China, the C690H is compliant with USP <1207>, ISO 11607, and ASTM F2338 standards. Its versatile design allows testing of various container types and customizable specimen sizes, making it suitable for a wide range of pharmaceutical applications. With its stainless steel build, low noise level, and efficient compressed air use, it seamlessly fits into production and laboratory environments.
FAQ's of Labthink C690H Automated Non-Destructive Leak Detection for Pharmaceuticals:
Q: How does the Labthink C690H detect leaks in pharmaceutical packaging?
A: The C690H utilizes the pressure decay method, where pressurized dry air is introduced into the package, and the instrument monitors for any pressure changes indicative of a leak. This approach is non-destructive, preserving both the package and its sterile contents for further use or testing.
Q: What types of pharmaceutical containers can be tested with the C690H?
A: The system is designed to test a wide range of pharmaceutical packaging, including ampoules, vials, bottles, BFS (blow-fill-seal) containers, intravenous (IV) bags, and similar sealed containers with volumes between 5 to 600 mL (with customizable options available).
Q: When is calibration required and what are the calibration options for the C690H?
A: Calibration ensures accurate and reliable testing results. The C690H offers both automatic and manual calibration options, which can be performed as part of routine maintenance, after any significant system changes, or whenever an audit requires verification of accuracy.
Q: Where can the Labthink C690H be integrated within pharmaceutical operations?
A: Thanks to its compact footprint and robust stainless steel construction, the C690H can be deployed in both laboratory and manufacturing environments. Its quiet operation (60 dB) and compliance with GMP guidelines make it suitable for cleanroom and controlled areas.
Q: What is the process for conducting a leak test with the C690H?
A: The operator places the specimen on the pedestal, choosing the appropriate port and pedestal size. After configuring parameters via the 7-inch touchscreen, the unit automatically initiates the leak detection process. Results are displayed, stored, and can be exported for record-keeping or analysis.
Q: How does the C690H benefit pharmaceutical manufacturers?
A: By providing non-destructive leak detection with high accuracy and rapid results, the C690H ensures product safety and helps manufacturers meet regulatory requirements. The system's ease of use, data management capabilities, and robust compliance features streamline the quality assurance process.
Q: What safety features are included in the C690H?
A: The instrument includes overpressure and leakage protection mechanisms, ensuring safe operation during testing and safeguarding both users and samples. Its stainless steel housing adds durability and further protects the device in high-use environments.