Product Description
roduct FeaturesNote1
Accurate Data
- Brand new dome design test chamber and 360 air circulation constant temperature technology ensures better temperature stability.
- Imported high-precision vacuum sensor can accurately test ultra-high barrier materials with 0.010.09cm3/ m324h0.1MPa test range.
- Imported pneumatic control system has a low failure rate and an ultra-long service life, ensuring good overall system air tightness and high test accuracy.
- Imported vacuum pump can reach 0.2Pa extreme pressure with increased vacuum rate.
- The vacuum pump is controlled automatically by the system without manual opening and closing, increases efficiency and saves labor.
- Labthinks unique high-precision automatic pressure compensation technology in the test process realizes a constant pressure difference in the high-pressure chamber, and the pressure fluctuation is less than 0.2 kPa.
- The pressure in high-pressure chamber can be set within the range of 10kPa210kPa, the pressure can be maintained accurately and stably by the system.
High Efficiency
- Six independent test cells with standard area, three times the number of test cells in traditional oxygen permeability testing instruments.
- Six specimens can be tested simultaneously under the same testing condition, delivering independent test result.
- Medium and low barrier materials, test time <4 hours (including vacuumize time).
- High barrier materials, test time <4 hours (including vacuumize time).
- Automatic specimen clamping saves time and effort. The clamping force is consistent, resulting in better air tightness.
Intelligent control
- 12 touch-screen tablet powered by WindowsTM 10 operating system makes the operation simpler and more convenient.
- Automatic test mode requires only inputting temperature and humidity, one click start, the test is fully automated.
- Intelligent test chamber hood automatically opens and closes with sound and light alert
Safe and reliable
- System security -- Built-in Labthinks unique high-end industrial computer prevents system failures caused by computer viruses, ensures operational reliability and data storage security.
- Operation safety-- Equipped with intelligent optics sensors which give sound and light alert to ensure safe operation.
- Performance reliabilitythe instrument adopts components of global renowned brands, to ensure stable and reliable performance.
Space saving
- The width of the instrument is only 1/3 of the traditional six-cell instrument, saving space for a laboratory.
Powerful functions
- Professional test mode provides flexible and diverse control options to meet various needs of scientific research.
- The system provides gas transmission rate curve, gas transmission coefficient curve, and temperature curve.
- Ultra-wide test temperature range to enable the barrier tests under various extreme temperature (Optional).
- Ultra-wide test range to meet the barrier test of various materials (customize).
- Tests of hazardous gases such as H2CH4 are applicable (Customize).
Test Principle
The pre-conditioned specimen is mounted in the test cell as to form a sealed barrier between two chambers. The lower-pressure chamber (lower chamber) is firstly evacuated, followed by the evacuation of the entire cell. A flow of gas is thereafter introduced into the evacuated higher-pressure chamber (upper chamber) and a constant pressure (adjustable) difference is generated between the two chambers. The gas permeates through the specimen from higher pressure side into the lower pressure side. The gas permeability and other barrier properties of the specimen can be obtained by analyzing the pressure changes in the lower chamber.
Standard
ISO 15105-1ISO 2556GB/T 1038-2000ASTM D1434JIS K7126-1YBB 00082003
Applications
| Applications |
- Films
Gas transmission rate test of various plastic films, paper-plastic composite films, coextruded films, aluminized films, aluminum foils, aluminum foil composite films, glass fiber aluminum foil composite films and many others
|
- Sheets
Gas transmission rate test of PP, PVC and PVDC sheets, metal foils, rubber pads, silicon wafers and other sheet materials
|
Technical Specifications
Table 1: Test Parameters Note2
| Parameters/Model |
C106H |
| Test range |
cm3/m224h0.1MPa |
0.0150,000 |
| Resolution |
cm3/m224h0.1MPa |
0.001 |
| Test temperature |
|
1550560Optional |
| Temperature resolution |
|
0.01 |
| Temperature fluctuation |
|
0.15 |
| Test humidity |
%RHWithin standard test temperature range |
0%5902%Customize |
| Vacuum Resolution |
Pa |
0.01 |
| Vacuum Accuracy |
Pa |
0.2%1%-100% of Full Scale |
| Vacuum Degree of Test Chamber |
Pa |
10 |
| Additional Functions |
DataShieldTM note3 |
Optional |
| GMP Computer System requirement |
Optional |
| CFR21Part11 |
Optional |
Table 2: Technical Specifications
| Test Cell |
6 Cells |
| Specimen Size |
4.6 x 4.611.7cm11.7cm |
| Specimen Thickness |
120 Mil3mm |
| Standard test area |
38.48cm2 |
| Test Gas |
O2N2CO2 etc.Outside of supply scope |
| Test Pressure |
10 kPa210 kPaCan be set between |
| Pressure Fluctuation |
0.2 kPa |
| Gas Pressure |
79.7 PSI / 550 kPa |
| Port Size |
6 mm PU tubing |
| Instrument Dimension |
23.6 H x 19.2 W x 25.9 D (60cm 49cm 66cm) |
| Power Supply |
120VAC10% 60Hz/220VAC10% 50Hzone of two |
| Net Weight |
220Lbs100kg |
Table 3: Product Configuration
| Standard Configuration |
Instrument mainframe, tablet, vacuum pump (UK), sampler, vacuum grease, 6 mm PU tubing |
| Optional Parts |
Air compressor, CFR21Part11, GMP Computer System requirement, DataShieldTM note3 |
| Note |
The gas compressor port of the instrument is 6 mm PU tubingpressure79.7 PSI/ 550kPa, customers need to prepare gas supply. |
Note 1: The described product functions are subject to the specification in "Technical Parameters" "Table 1: Test Parameters".
Note 2: The parameters in the table are measured in Labthink laboratory by professional operators according to the requirements and conditions stapulated in laboratory environmental standards.
Note 3: DataShieldTM provides safe and reliable data application support. Multiple Labthink instruments can share one single DataShieldTM system which can be configured as required.
Advanced Testing Technology for Fresh Food PackagingThis Gas Exchange Tester is specially designed for laboratories and the food industry seeking to ensure packaging quality and compliance. Featuring a wide gas concentration measuring range up to 100%, digital microprocessor control, and real-time data logging, it delivers fast and reliable results. Its compatibility with Lab data management software and user-friendly LCD interface streamline workflow and data management processes.
Durable Construction and Export-Ready PackingBuilt with corrosion-resistant stainless steel and industrial-grade plastics, the tester endures demanding laboratory environments. Export worthy wooden casing ensures safe transport and delivery, while overload protection, automatic shutoff, and calibrated accuracy guarantee dependable performance and operator safety during every testing cycle.
FAQs of Testing Gas Exchange in Fresh Food Packaging:
Q: How does the Fresh Food Packaging Gas Exchange Tester operate?
A: The tester performs gas permeability analysis on packaging materials by securely holding up to three specimens between 10x10 cm and 30x30 cm in size. It uses a digital microprocessor to control test speed and environmental conditions, measuring CO2 and O2 concentrations with high accuracy (0.1%) and reporting detailed results on an LCD display.
Q: What types of specimens can be tested with this device?
A: This equipment can test various food packaging materials, including films and trays, provided each specimen fits within the 10x10 cm to 30x30 cm up to 30x30 cm range. It is commonly used for quality control in laboratories and by food industry manufacturers to assess the gas permeability of fresh food packaging.
Q: When and where is this tester typically used?
A: The Gas Exchange Tester is primarily used in laboratories, food manufacturing plants, and research facilities. It is best employed during routine quality checks, new packaging material assessments, or research and development phases to ensure compliance with industry gas exchange standards.
Q: What is the calibration process of the tester?
A: The tester is factory calibrated and comes with a calibration report, allowing immediate use upon installation. It also features auto calibration to maintain accuracy over time, assisting users in adhering to quality and regulatory requirements.
Q: How is data from the testing process managed and stored?
A: All test data are automatically logged and stored in the devices memory, with a capacity to save up to 50,000 test records. The tester supports both RS232 and USB interfaces, making it compatible with common Lab data management software for efficient data export and analysis.
Q: What are the safety features included in the machine?
A: The tester is equipped with overload protection and automatic shutoff to prevent equipment damage and ensure operator safety. Its robust construction further ensures longevity and reliability under continuous laboratory use.
Q: What benefits does using this testing equipment provide?
A: Using this tester ensures precise measurement of gas permeability in packaging, supports compliance with food safety regulations, increases confidence in product shelf life, and enhances workflow efficiency with its semi-automatic operation, real-time monitoring, and easy data management.