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Detecting Leaks in Food and Beverage Packaging

Detecting Leaks in Food and Beverage Packaging

50000 USD ($)/Set

Product Details:

  • Gas Pressure 0.2 - 0.7 MPa
  • Operating Voltage 220V
  • Equipment Type Leak Detection System
  • Port Size 6 mm
  • Specimen Size Up to 300 x 300 mm
  • Application Detecting Leaks in Food and Beverage Packaging
  • Number of Specimens 1 3
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Detecting Leaks in Food and Beverage Packaging Price And Quantity

  • 1 Set
  • 50000.00 - 100000.00 USD ($)/Set
  • 50000 USD ($)/Set

Detecting Leaks in Food and Beverage Packaging Product Specifications

  • User-friendly Interface, Fast Detection, Low Noise, High Repeatability
  • RS232
  • 50 Hz
  • Industrial Packaging Leak Test
  • Up to 400 mm
  • 0.5 kPa
  • 0-300 mm
  • 1 sample per test
  • Benchtop
  • 350 mm
  • Adjustable up to 60 tests/hour
  • 0 100 kPa
  • Max 85% RH
  • 10C 40C
  • Digital LCD
  • Digital & Manual
  • 0 100 kPa
  • <2 seconds
  • 220V AC, 50 Hz
  • 6 mm
  • Leak Detection System
  • 220V
  • 0.2 - 0.7 MPa
  • Semi-Automatic
  • 0.1 kPa
  • 35 kg
  • 1 3
  • Up to 300 x 300 mm
  • Detecting Leaks in Food and Beverage Packaging

Product Description

Featuresnote1

Batch Testing

  • Equipped with fully-automatic gravity fed sample feeder, which is Labthinks latest scientific and technological achievement that can facilitate continuous testing of 20 to 120 samples.
  • A & B dual-channel design can test samples of two different specifications simultaneously.
  • The target vacuum degree can be set by the operator to meet testing requirements of different samples.
  • Dual methods of vacuum decay and pressure decay provide the flexibility to accommodate various types of package samples.

Precise Data

  • Advanced pressure detection technology, using world renowned components for data stability which is not affected by ambient environment.
  • Advanced microflow automatic flow control technology that can accurately simulate different sizes of leakage holes without manual adjustment.
  • Both the differential pressure transducer and flow meter are traceable to NIST.
  • The system can achieve a higher test repeatability of 1um.

Intelligent Control

  • 15.6" embedded touch tablet computer with Windows OS.
  • New longitudinal interface layout, and easy to use graphic user interface.
  • Automatic alarm, automatic capture, automatic collection of unqualified samples.
  • The pressure curve is displayed in real time, and the test results are counted automatically.
  • Leakage rates are calculated automatically.
  • The system is equipped with various sensors as intelligent reminders for safer operation and control.
  • Universal printer can be connected for test results output.
  • The system features embedded with USB and network ports to facilitate the external access and data transmission of the system, which can be upgraded remotely

Security Compliance

  • Verified by compensation and calibration methods.
  • The leak tester meets GMP requirements for data traceability and meets the needs of the pharmaceutical industry.
  • User operation permission is managed at multiple levels, and the permission content can be configured on demand.
  • Electronic signature is designed according to the standard requirements of 21 CFR Part11.

Test Principle

The sample is placed in the sample feeder and automatically delivered into the test cell. The leak rate and other results can be calculated and obtained by analyzing pressure changes measured by the sensor.

Reference Standards

ASTM F2338, YY-T 0681.18, and USP<1207>

Applications

Basic Applications Vials Various vial sealing test.
Extended Applications Ampoule Various ampoule bottle sealing tests.
Cartridge Bottles Various cartridge bottle sealing tests.
Injection bottles Various injection bottles sealing test.

Technical Parameters

Table 1: Test Parameters Note2

Parameter\Model C690H
Testing Range um(Reference aperture size USP1207) 38great leakage
Detection Lower Limit um 3
Resolution um 0.1
Repeatability um 1
Pressure Range kPa -1000100
Extended Functions 21 CFR Part11 Optional
GMP computer system requirements Optional

Table 2: Technical Specifications

Testing Cell 1 set for A group and 1 set for B group
Sample Feeder 1 set for A group and 1 set for B group
Sample Size 45 mm80mmNote3
Sample Quantity 20120 pieces
Gas Specifications Compressed Air (Gas source is provided by the user)
Gas Source Pressure 40.6 PSI / 500 kPa
Port Size 6 mm Polyurethane tube
Dimensions 33.4 H x 19.6 W x 28.7 D (85cm 50cm 73cm)
Power 120VAC10% 60Hz / 220VAC10% 50Hzselect one from the two
Net weight 209Lbs (95kg)

Product Configuration

Standard Configuration Mainframe, embedded tablet computer, software, flow meter, European vacuum pump, 6 mm polyurethane tube
Customization Test cell and sample feeder of group A, test cell and sample feeder of group B, negative standard reference sample and positive standard reference sample designed according to sample specifications
Optional Parts GMP computer system requirements, 21 CFR Part11, air compressor, IQ/OQ/PQ documents

Note 1: The described product characteristics are subject to the specific annotation of the "Technical Parameters" table.
Note 2: The parameters in the table are measured in the Labthink laboratory by professional operators according to the requirements and conditions of the relevant laboratory environmental standards.
Note 3: Group C test cell can be customized for samples beyond the "Sample Size", but the lower detection limit and test range will change according to the sample size, and the actual delivery shall prevail.



Efficient Leak Detection for Packaging Quality

Ensure the reliability of your food and beverage packaging with this semi-automatic leak detection system. Built from durable transparent acrylic, the chamber facilitates clear visual inspection during the bubble emission test while allowing rapid setup and operation. Its variable vacuum pump and digital LCD provide accurate and adjustable leak testing. This trusted solution is ideal for manufacturers, exporters, and suppliers seeking to minimize product failures and optimize packaging performance.


Advanced Features for Reliable Performance

Benefit from a user-friendly interface and advanced safety functions, including overpressure protection and automatic leak alarms. The system supports digital and manual controls, adjustable test parameters, and tests up to 13 specimens, each up to 300 x 300 mm, within a wide pressure range. Its benchtop design and low noise output ensure easy integration into laboratory or production environments, helping maintain compliance and consistent quality assurance.

FAQs of Detecting Leaks in Food and Beverage Packaging:


Q: How does the leak detection system identify leaks in food and beverage packaging?

A: This system uses the bubble emission test method, where a sample is placed in a high-strength acrylic chamber and subjected to a controlled vacuum. Air bubbles emerging from the packaging indicate the presence and location of leaks. The digital LCD display ensures precise monitoring during the testing process.

Q: What is the typical process for testing a package for leaks with this device?

A: To test a package, position the specimen (up to 300 x 300 mm) in the chamber, set the desired test parameters via the digital/manual control, and initiate the vacuum. Within moments, any leaks are visually identified by bubble formation. The system supports up to three specimens per test and provides quick responses for efficient workflow.

Q: When should this leak detection system be used in the packaging workflow?

A: It is best utilized during quality control checks after food or beverage items are packaged but before final product distribution. This ensures defective packages are identified and rejected early, maintaining product safety and compliance with industry standards.

Q: Where can this leak detector be installed and used?

A: Designed for indoor use, the benchtop system is suitable for placement in laboratory or production settings where humidity does not exceed 85% RH and temperatures range between 10C and 40C. Its compact footprint and low noise level accommodate various industrial environments smoothly.

Q: What are the main benefits of using this system for manufacturers and suppliers?

A: The system enables fast, reliable detection of leaks, reducing recalls and customer complaints. Its digital LCD, high repeatability, and robust safety features streamline operations while enhancing quality control, making it valuable for dealers, manufacturers, exporters, and other packaging industry stakeholders.

Q: How many samples can be tested at once, and what are the size constraints?

A: The chamber supports testing of 1 to 3 specimens per test cycle, with each specimen measuring up to 300 x 300 mm and up to 350 mm in height. The adjustable test width accommodates varying packaging dimensions common in the food and beverage industry.

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