Product Description
Product FeaturesNote1
Multiple Test Modes in One Instrument
- Four test modes including hot tack, heat seal, peel and tensile test.
- With Digital P.I.D. temperature control system, the preset temperature can be reached in a short time without fluctuations.
- Four force test ranges and 6 testing speeds are available to meet various testing requirements
- The instrument meets the requirement for testing speed specified in standard GB/T 34445-2017
Excellent Designs & Auto Sampling
- Auto sampling for hot tack test, simplifies the testing operation and minimizes errors, ensures the uniformity of test data
- Pneumatic sample clamping system (optional)
- Automatic zeroing, error alert, overload protection and stroke protection guarantee safe operations
- Instrument can be started manually or by pedal switch. it is convenient for the operator and the anti-scald design ensures safe operations
- Components and parts of the instrument are supplied by world renowned manufacturers and have reliable performance
Computer & Instrument Controlled Operations
- Test operations can be performed on the instrument or by the software
- The instrument can be operated without a computer, easy to operate and view test data
- Data I/O ports for data export
Test StandardNote1
GB/T 34445, ASTM F1921, ASTM F2029, QB/T 2358, YBB 00122003
Applications
| Basic Applications |
- Hot Tack Performance
Plastic films, sheets and composite films e.g. PE, PP, PET and composite films used in packages for instant noodle, milk powder, washing powder, food and drugs
|
- Heat Seal Performance
Plastic films, sheets and composite films
|
- Peel Strength
Adhesives and adhesive tapes
|
- Tensile Strength
Tensile strength test of various films, sheets and composite films
|
| Extended Applications |
- Medical Adhesives
Peeling test and tensile strength test of medical adhesives e.g. adhesive bandages
|
- Textiles, Nonwovens and Woven Bags
Peeling test and tensile strength test
|
- Adhesive Tapes
Low speed unwrapping test
|
- Protection Films
Peeling test and tensile strength test
|
- Magnetic Cards
Peeling test of the films and magnetic cards
|
- Bottle Caps
Opening force test of the aluminum plastic combination bottle caps
|
Technical SpecificationsNote2
| Specification |
C632B Hot Tack Tester |
| Load Cell Capacity |
30 N (Standard) 50 N 100 N 200 N (Optional) |
| Force Accuracy |
Indicated Value 1% (10%-100% of load cell capacity) 0.1%FS (0%-10% of load cell capacity) |
| Force Resolution |
0.01 N |
| Test Speed |
150 200 300 500 hot tack 1500mm/min, 2000mm/min |
| Specimen Width |
15 mm, 25 mm or 25.4 mm |
| Stroke |
500 mm |
| Heat Seal Temperature |
Room Temperature 250C |
| Temperature Variation |
0.2C |
| Temperature Accuracy |
0.5C (Single Point Calibration) |
| Dwell Time (Heat Seal Test) |
0.1 999.9 s |
| Dwell Time (Hot Tack Test) |
0.1 999.9 s |
| Sealing Pressure |
0.05 Mpa 0.7 MPa |
| Sealing Area |
100 mm x 5 mm |
| Sealing Jaws |
Double (one is silicon rubber) |
| Gas Supply |
Air (Not in supply scope) |
| Gas Supply Pressure |
0.7 Mpa (101.5psi) |
| Port Size |
I4 mm PU Tubing |
| Instrument Dimension |
1120 mm (L) 380 mm (W) 330 mm (H) |
| Power Supply |
220VAC10% 50Hz / 120VAC10% 60Hz |
| Net Weight |
45 kg |
Configurations
- Standard Configurations
- Instrument, Manual Clamp, Pedal Switch, Sampling Plate, Calibration Support, I4 mm PU Tubing (2m)
- Optional Parts
- Computer, Professional Software, Pneumatic Sample Grips, Air Compressor
- Note
- 1.The gas supply port of this instrument is I4 mm PU Tubing;
2.Customers need to prepare gas supply.
Note 1: The described test standard, applications and product features should be in line with Technical Specifications.
Note 2: The parameters in the table are measured by professional operators in Labthink laboratory under strictly controlled laboratory conditions.
Enhanced Seal Quality ControlOur Hot Tack Tester delivers superior quality control for FFS packaging operations. By closely simulating production conditions, it enables real-time assessment of seal integrity, allowing operators to detect and correct potential packaging issues early in the production process. This proactive monitoring minimizes downtime and supports consistent product quality.
User-Friendly Automated OperationDesigned with automation in mind, the instrument features microprocessor-based digital controls, an intuitive LED display, and auto temperature adjustment. The user-adjustable parameters and programmable hold times permit precise test customization, improving consistency and repeatability across high sample volumes.
Reliable, Safe, and Standards-CompliantThis hot tack tester is built for safety and reliability. It incorporates emergency stop, overload, and thermal protection for operator safety. The equipment is factory calibrated yet user adjustable, ensuring ongoing testing accuracy and compliance with ASTM F1921 and F2029, making it suitable for quality assurance in regulated industries.
FAQ's of Hot Tack Testing Enhances Production Efficiency in Form-Fill-Seal FFS Lines:
Q: How does the hot tack tester improve production efficiency in FFS packaging lines?
A: The tester allows rapid, on-line evaluation of seal strength immediately after sealing, supporting quick adjustments without halting production. This reduces material waste and downtime caused by faulty seals, streamlining workflow and boosting overall production productivity.
Q: What features help ensure the accuracy and reliability of test results?
A: With microprocessor-based digital control, a 0.01 N resolution digital LED display, and factory calibration (user adjustable), the tester ensures precise and consistent measurements. Compliance with ASTM F1921 and F2029 further supports reliable and standardized data output.
Q: Where is this equipment suitable for use?
A: The hot tack tester is designed for both laboratory and production settings, performing reliably in indoor environments with humidity between 20% and 85% and temperatures up to 200C. Its benchtop mounting, compact construction, and robust frame make it ideal for manufacturing lines and QA labs.
Q: When should hot tack testing be performed in packaging processes?
A: Hot tack testing is most valuable during production setup, quality checks, and whenever changes occur in materials or sealing parameters. Regular testing allows immediate identification of sealing flaws and ensures consistent seal integrity.
Q: What is the process for conducting a test using this equipment?
A: Operators insert up to two film specimens (15 100 mm) in the tester, set the required seal bar temperature and holding time, adjust clamping force, and initiate the automatic test sequence. The system records peak seal strength and compiles statistics, which can be exported via USB or RS232.
Q: How does the emergency stop and overload protection enhance safety during use?
A: These safety features prevent accidents by immediately halting machine operations if unsafe conditions are detected, such as overheating or excessive force during testing, ensuring a secure environment for operators.
Q: What benefits do users gain from the instrument's digital data output and programmable parameters?
A: Users can customize test settings for different materials, achieve high throughput in production environments, and easily transfer statistical test results to external systems via USB or RS232 for streamlined reporting and traceability.