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Permeability Testing Optimizing Quality Packaging for High Barrier Films

Permeability Testing Optimizing Quality Packaging for High Barrier Films

50000 USD ($)/Set

Product Details:

  • Power Supply 220 V AC 10%, 50 Hz
  • Temperature 10C-50C adjustable
  • Automation Grade Fully Automatic
  • Accuracy 1% FS
  • Number of Specimens 1-3
  • Test Range 0.01-5000 g/m24h
  • Measuring Range 0.01-5000 g/m24h
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Permeability Testing Optimizing Quality Packaging for High Barrier Films Price And Quantity

  • 50000 USD ($)/Set
  • 1 Set
  • 50000.00 - 100000.00 USD ($)/Set

Permeability Testing Optimizing Quality Packaging for High Barrier Films Product Specifications

  • Bench-top
  • 10-98% RH adjustable
  • Microprocessor Based
  • High Throughput
  • 0.01-5000 g/m24h
  • 0-150 mm
  • Digital LCD Touchscreen
  • 220 V AC
  • 450 mm
  • 0.001 g/m24h
  • Film Barrier Quality Control, Packaging Validation
  • 0.001-10 mL/min
  • 50 Hz
  • <3 sec
  • Barrier Film Permeability Testing
  • 1/8 inch NPT
  • RS232, USB
  • 100 mm x 100 mm
  • High Precision, Multi-Specimen, Auto Data Logging, Calibration Free
  • 0.1-1.5 MPa
  • 10C-50C adjustable
  • 220 V AC 10%, 50 Hz
  • Fully Automatic
  • 1% FS
  • 1-3
  • 0.01-5000 g/m24h
  • 55 kg
  • Up to 300 mm

Product Description

Product FeaturesNote1

Innovative structure design & upgraded automatic operation

  • Test cells with brand new pop-up drawer type design
  • Automatic specimen clamping with uniform force
  • Components are supplied by global well-known manufacturers, which are reliable and stable in performance
  • Intelligent test mode, one-button test operation (test temperature should be set in advance) and automatic stop
  • Scientific research mode provides more flexible parameter and function settings for analysis of gas transmission rate, solubility coefficient, diffusion coefficient and permeability coefficient

Upgraded testing accuracy and efficiency

  • Imported high precision vacuum sensor for tests of ultra-high barrier property (0.01 0.09 cm3/ m224h0.1MPa) materials with high accuracy and repeatability
  • Imported pneumatic control system with ultra-low failure rate and extremely long service life, which guarantees the seal performance of the whole system
  • Imported high precision vacuum pump improves the evacuation efficiency and generates vacuum up to 0.2Pa
  • The vacuum pump is turned on/off automatically
  • For low and medium barrier property materials, test time is less than 4 hours (including evacuation time)
  • For high barrier property materials, test time is less than 8 hours (including evacuation time)
  • Three independent test cells provide individual test results, specimens can be replaced as desired

Excellent temperature and pressure control technique

  • 360circulation constant temperature technology is applied in the instrument to remain the test temperature fluctuation below 0.05C
  • Labthinks unique pressure compensation technique is used to maintain the stable differential pressure (pressure change is less than 0.2KPa)
  • The pressure of high pressure chamber can be adjusted from 10KPa to 210KPa and maintained precisely

Versatile functions based on standards, customization available

  • Various types of gases are testable: sole gas, mixed gases, poisonous gases, explosive gases and other dangerous gases (customization is required)
  • The humidity of test gas can be adjusted and controlled automatically by the system, without requiring human intervention (customization is required for humidifying device)
  • Labthinks unique data fitting function can provide the test results of gas transmission rate, permeability coefficient, solubility coefficient and diffusion coefficient at extreme temperatures
  • Reference film for fast calibration ensures accurate and universal test data
  • Calibration port for verifying test temperature and pressure
  • Conform to the test standards of differential pressure method

High end, secure and easy-to-use embedded computer controlled system

  • Integrated design of instrument and software minimizes the malfunctions caused by computer virus or faulty operations and ensures the performance of the instrument and data security
  • The instrument can be easily operated with a mouse, a keyboard and a monitor. Windows operation interface for testing operations and displaying data
  • The system is equipped with four USB ports and dual Internet ports for convenient data transmission
  • The instrument meets the requirements of China GMP of pharmaceutical industry (optional)
  • Labthinks unique DataShieldTM system for data management and connecting information management system (optional)

Test Principle

C130H is designed in accordance with differential pressure method. The pre-conditioned specimen is mounted in the gas diffusion cell as to form a sealed barrier between two chambers. The lower-pressure chamber is firstly evacuated, followed by the evacuation of the entire cell. A flow of gas is thereafter introduced into the evacuated higher-pressure chamber and a constant pressure difference is generated between the two chambers. The gas permeates through the specimen from higher pressure side into the lower pressure side. The gas permeability and other barrier properties of the specimen can be obtained by monitoring the pressure changes in the lower chamber.

Test StandardNote1

ISO 2556, ISO 15105-1, GB/T 1038-2000, ASTM D1434, JIS K7126-1, YBB 00082003

ApplicationsNote1

This instrument is applicable to the determination of gas permeability of:

Basic Applications
  • Films
    Including plastic films, plastic composite films, paper-plastic composite films, coextruded films, aluminized films, aluminum foils, aluminum foil composite films and many others
  • Sheeting
    Including engineering plastics, rubber and building materials, e.g. PP, PVC and PVDC
Extended Applications
  • Various Gases
    Test the permeability of various types of gases, e.g. O2, CO2, N2, Air and He
  • Inflammable, Explosive and Poisonous Gases
    Test the permeability of inflammable, explosive and poisonous gases
  • Biodegradable Films
    Test gas permeability of various sorts of biodegradable films, e.g. starch-based biodegradable bags
  • Materials for Aerospace Usage
    This instrument can test the Helium permeability of airship gas bags
  • Paper and Paper Board
    Test gas permeability of paper and paper-plastic composite materials, e.g. aluminized paper for cigarette packages, Tetra Pak sheeting, paper bowls for instant noodles and disposable paper cups
  • Paint Films
    Test gas permeability of substrates coated paint films
  • Glass Fiber Cloth and Paper
    Including glass fiber cloth and paper materials, e.g. Teflon paint cloth, Teflon welding cloth and Teflon silicon rubber cloth
  • Soft Tube Materials for Cosmetics
    Including various types of cosmetic tubes, aluminum-plastic tubes and toothpaste tubes
  • Rubber Sheeting
    Including various sorts of rubber sheeting, e.g. car tires

Technical SpecificationsNote2

Specifications Film Test
Test Range 0.01 50,000 cm3/m224h0.1MPa
Resolution 0.001 cm3/ m224h0.1MPa
Temperature Range 10C 50C (room temperature 23C)
Resolution 0.01C
Temperature Fluctuation 0.05C
Temperature Accuracy 0.3C (calibration port)
Vacuum Resolution 0.01Pa
Vacuum Accuracy Displayed Value 0.2% (1%100% of sensor range)
Vacuum Degree of Test Chamber < 10 Pa
Number of Specimens 3 with independent test results
Customization available for other number of specimens
Specimen Size I97 mm
Test Area 38.48 cm2
Test Gas O2, N2, and CO2 (outside of supply scope)
Humidifying of Test Gas (customization available)
Test Pressure 10KPa 210KPa
Gas Supply Pressure 0.5 Mpa 0.6 Mpa (73psi 87psi )
Port Size I6 mm PU Tubing
Instrument Dimension 710 mm (L) 350 mm (W) 630 mm (H)
Power Supply 220VAC10% 50Hz / 120VAC10% 60Hz
Net Weight 100 kg

Configurations

Standard Configurations
Instrument, Monitor, Keyboard, Mouse, Round Sample Cutter, Vacuum Grease, Fast Quantitative Filter Paper and Vacuum Pump, I6 mm PU tubing (3m)
Optional Parts
GMP Computer System, DataShieldTM Note3, Air Compressor
Note
1. The gas supply port of the instrument is I6 mm PU tubing;
2. Customers need to prepare gas supply.

Note 1: The described test standard, applications and product features should be in line with Technical Specifications.
Note 2: The parameters in the table are measured by professional operators in Labthink laboratory under strictly controlled laboratory conditions.
Note 3: DataShieldTM provides safe and reliable data application support. Multiple Labthink instruments can share one single DataShieldTM system which can be configured as required.



Advanced Permeability Testing for High Barrier Films

This machine ensures precise measurement of gas permeability, supporting the validation of packaging materials under various temperature and humidity conditions. With its auto-calibration system and leak detection alarms, users achieve consistent results and prompt notifications. Its compatibility with multiple film types, including composite structures, makes it ideal for manufacturers and quality control labs managing barrier film standards in food, pharmaceutical, or industrial packaging sectors.


Comprehensive Data Management and Analysis

Equipped with integrated analysis software, the tester efficiently logs and exports data to a PC or printer via USB or RS232 interfaces. The digital LCD touchscreen provides real-time monitoring and results visualization. High accuracy, swift response times, and automatic data management streamline workflow, ensuring detailed insights for continuous improvement in barrier performance testing and documentation.

FAQ's of Permeability Testing Optimizing Quality Packaging for High Barrier Films:


Q: How is gas permeability testing performed using this instrument?

A: Samples are mounted on the tester's specimen holder, and the desired test gas-oxygen, water vapor, or carbon dioxide-is introduced at controlled pressures. The instrument automatically measures gas transmission rates under selected conditions, using its microprocessor-based system, and delivers results via its integrated analysis suite.

Q: What types of materials are compatible with this gas permeability tester?

A: The tester supports a variety of packaging films such as PET, PE, EVOH, aluminum foil, and other composite structures. This wide compatibility allows comprehensive analysis across different barrier film formulations commonly used in food, pharmaceutical, and industrial packaging.

Q: When should I calibrate the equipment, and how is calibration managed?

A: The instrument features an internal auto-calibration system, so manual calibration is unnecessary. It self-calibrates at set intervals or before test cycles, ensuring measurement accuracy and eliminating routine calibration tasks for the user.

Q: Where can I use this gas permeability tester most effectively?

A: Designed for use in controlled laboratory and quality assurance environments, this bench-top machine operates efficiently within a temperature range of 10C to 50C and humidity from 10% to 98% RH, making it suitable for diverse industrial and research settings.

Q: What is the process for exporting and analyzing test data?

A: Data collected during tests are automatically logged by the integrated software and can be exported directly to a PC or printer via RS232 or USB interface. The software offers detailed analysis and reporting, supporting traceability and compliance with quality standards.

Q: How does the alarm system enhance operational safety and accuracy?

A: The tester includes over-range and leak detection alarms, which immediately alert users to abnormal conditions or gas leaks during operation. This proactive approach maintains both operator safety and data reliability throughout testing cycles.

Q: What are the main benefits of using this fully automatic gas permeability tester?

A: Users benefit from rapid, high-accuracy measurements, multi-specimen throughput, automated calibration, and comprehensive software analysis. The combination of precise control, reliable performance, and easy data management optimizes barrier film testing, facilitates compliance, and improves packaging innovation.

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