Product Description
Featuresnote1
Batch Testing
- Equipped with fully-automatic gravity fed sample feeder, which is Labthinks latest scientific and technological achievement that can facilitate continuous testing of 20 to 120 samples.
- A & B dual-channel design can test samples of two different specifications simultaneously.
- The target vacuum degree can be set by the operator to meet testing requirements of different samples.
- Dual methods of vacuum decay and pressure decay provide the flexibility to accommodate various types of package samples.
Precise Data
- Advanced pressure detection technology, using world renowned components for data stability which is not affected by ambient environment.
- Advanced microflow automatic flow control technology that can accurately simulate different sizes of leakage holes without manual adjustment.
- Both the differential pressure transducer and flow meter are traceable to NIST.
- The system can achieve a higher test repeatability of 1um.
Intelligent Control
- 15.6" embedded touch tablet computer with Windows OS.
- New longitudinal interface layout, and easy to use graphic user interface.
- Automatic alarm, automatic capture, automatic collection of unqualified samples.
- The pressure curve is displayed in real time, and the test results are counted automatically.
- Leakage rates are calculated automatically.
- The system is equipped with various sensors as intelligent reminders for safer operation and control.
- Universal printer can be connected for test results output.
- The system features embedded with USB and network ports to facilitate the external access and data transmission of the system, which can be upgraded remotely
Security Compliance
- Verified by compensation and calibration methods.
- The leak tester meets GMP requirements for data traceability and meets the needs of the pharmaceutical industry.
- User operation permission is managed at multiple levels, and the permission content can be configured on demand.
- Electronic signature is designed according to the standard requirements of 21 CFR Part11.
Test Principle
The sample is placed in the sample feeder and automatically delivered into the test cell. The leak rate and other results can be calculated and obtained by analyzing pressure changes measured by the sensor.
Reference Standards
ASTM F2338, YY-T 0681.18, and USP<1207>
Applications
| Basic Applications |
Vials |
Various vial sealing test. |
| Extended Applications |
Ampoule |
Various ampoule bottle sealing tests. |
| Cartridge Bottles |
Various cartridge bottle sealing tests. |
| Injection bottles |
Various injection bottles sealing test. |
Technical Parameters
Table 1: Test Parameters Note2
| ParameterModel |
C690H |
| Testing Range |
um(Reference aperture size USP1207) |
3i8igreat leakage |
| Detection Lower Limit |
um |
3 |
| Resolution |
um |
0.1 |
| Repeatability |
um |
1 |
| Pressure Range |
kPa |
-100i0ii14100 |
| Extended Functions |
21 CFR Part11 |
Optional |
| GMP computer system requirements |
Optional |
Table 2: Technical Specifications
| Testing Cell |
1 set for A group and 1 set for B group |
| Sample Feeder |
1 set for A group and 1 set for B group |
| Sample Size |
I45 mm80mmNote3 |
| Sample Quantity |
20120 pieces |
| Gas Specifications |
Compressed Air (Gas source is provided by the user) |
| Gas Source Pressure |
40.6 PSI / 500 kPa |
| Port Size |
I6 mm Polyurethane tube |
| Dimensions |
33.4 H x 19.6 W x 28.7 D (85cm 50cm 73cm) |
| Power |
120VAC10% 60Hz / 220VAC10% 50Hzi14select one from the twoi14 |
| Net weight |
209Lbs (95kg) |
Product Configuration
| Standard Configuration |
Mainframe, embedded tablet computer, software, flow meter, European vacuum pump, I6 mm polyurethane tube |
| Customization |
Test cell and sample feeder of group A, test cell and sample feeder of group B, negative standard reference sample and positive standard reference sample designed according to sample specifications |
| Optional Parts |
GMP computer system requirements, 21 CFR Part11, air compressor, IQ/OQ/PQ documents |
Note 1: The described product characteristics are subject to the specific annotation of the "Technical Parameters" table.
Note 2: The parameters in the table are measured in the Labthink laboratory by professional operators according to the requirements and conditions of the relevant laboratory environmental standards.
Note 3: Group C test cell can be customized for samples beyond the "Sample Size", but the lower detection limit and test range will change according to the sample size, and the actual delivery shall prevail.
Advanced Leak Detection TechnologyUtilizing vacuum decay and differential pressure methods, the device ensures accurate leak identification for cosmetic packaging. Its high sensitivity pressure sensor, adjustable clamp gasket, and precise calibration features provide reliable results for packaging integrity, safeguarding product quality.
User-Friendly Interface & OperationControl is streamlined with a touch-enabled LCD and tactile buttons, allowing effortless switching between automatic and manual modes. Data management is handled with built-in storage capable of logging up to 500 test results, making record-keeping and process optimization straightforward.
Customizable and Versatile TestingDesigned to accommodate a range of specimen sizes up to 200 mm height and 150 mm diameter, the device features a customizable clamp gasket for secure testing. The system supports air and inert gas mediums, providing flexibility in laboratory and production environments.
FAQ's of Non-Destructive Package Leak Detection Device for Cosmetics Packaging:
Q: How does the device detect leaks in cosmetics packaging?
A: The device employs vacuum decay and differential pressure methodologies, monitoring pressure changes using a high-sensitivity vacuum pressure sensor to identify leaks as small as 10 microns in cosmetic containers without causing any damage.
Q: What packages can be tested with this device?
A: It can test various cosmetics packaging types, including bottles, tubes, jars, and sachets, as long as the specimen size does not exceed 200 mm in height and 150 mm in diameter.
Q: When should I use this device during the cosmetics production process?
A: The device is ideal for use during quality control and final inspection stages to verify package integrity, preventing leak-related product loss or contamination before distribution.
Q: Where can the leak detection device be installed?
A: It is designed for desktop installation in laboratory, manufacturing, or quality assurance settings, requiring a standard AC 220V / 50 Hz power supply.
Q: What is the process for conducting a leak test?
A: Simply select the operating mode via the touch screen, place the specimen in the transparent chamber, and actuate the customizable clamp gasket. The device automatically establishes a vacuum and monitors for pressure decay, reporting any leaks via visual and buzzer alarms.
Q: How do the alarm and memory functions improve usability?
A: Visual and buzzer alarms provide immediate leak alerts, while the built-in memory stores up to 500 test records, facilitating traceability and consistent quality management over time.
Q: What benefits does this device offer for exporters, manufacturers, and suppliers?
A: By ensuring accurate, non-destructive leak testing, users maintain high standards of product safety and packaging reliability, increasing customer satisfaction and reducing costs associated with faulty or contaminated goods.