Bottle Cap torque testing system for screw cap torque test of bottles

50000 USD ($)/Set

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Product Details:

Humidity 20% - 80% RH, non-condensing
Resolution 0.01 Nm
Features Automatic peak hold, Overload protection, User calibration
Gas Pressure 0.4 - 0.8 MPa
Number of Specimens 1 bottle per test
Test Range 0 - 10 Nm
Max Height 350 mm
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Bottle Cap torque testing system for screw cap torque test of bottles Price And Quantity

Minimum Order Quantity 1 Set
Price Range 50000.00 - 100000.00 USD ($)/Set
Price 50000 USD ($)/Set

Bottle Cap torque testing system for screw cap torque test of bottles Product Specifications

Test Range 0 - 10 Nm
Control Mode Digital/Manual
Test Speed 5-50 rpm (adjustable)
Machine Weight 20 kg
Max Height 350 mm
Specimen Size Bottle diameter: 20-120 mm
Humidity 20% - 80% RH, non-condensing
Resolution 0.01 Nm
Number of Specimens 1 bottle per test
Gas Pressure 0.4 - 0.8 MPa
Features Automatic peak hold, Overload protection, User calibration
Mounting Type Table-top
Display Type LCD Digital Display
Power Supply AC 220V, 50/60Hz
Frequency 50/60 Hz
Interface Type RS232/USB
Port Size Standard 6 mm pneumatic inlet
Test Stroke 0-100 mm
Usage Cap torque analysis
Operating Voltage 220V AC
Capacity 50 tests/hour
Response Time < 1 second
Automation Grade Semi-automatic
Measuring Range 0.1 - 10 Nm
Test Width Up to 120 mm
Temperature 10C - 40C
Application For screw cap torque testing on bottles
Equipment Type Torque Tester
Accuracy 0.3% F.S.

Product Description

Product FeaturesNote1

Dual Test Modes & Automatic Test with Manipulator

Dual test modes including application torque test and removal torque test
Innovative patented manipulator technique supports automatic gripping, opening and fastening, which minimizes the error caused by manual operations and improves the testing accuracy and repeatability
Gripping force, fastening force and turning speed of the cap can be adjusted freely
Automatic gripping manipulator with deviation less than 0.01Nm, much better than manual fastening
Intelligent designs of overload protection, automatic zeroing and error alert for safe test operation
Manual test or automatic test can be selected

High Testing Accuracy & Low Testing Lower Limit

Specimens with torque value lower than 0.005Nm is testable. The testing resolution is as high as 0.0001Nm, providing high accuracy and good repeatability.
The peak value can be maintained automatically, which ensures the recording of the accurate test results
Automatic judgement of peak value meets the testing requirements for various specimens
Components and parts are supplied by world well-known manufacturers, which guarantee the stable performance
Imported pneumatic control system with ultra-long service life and ultra-low failure rate ensures the testing accuracy

New Patented Intelligent Touch Operating System

Industrial grade touch screen, one-button operation, user-friendly interface, remote upgrade and maintenance
Chinese and English languages can be selected
Test curves are displayed in real time. Intelligent data statistics supports quick review of test results.
Automatic data storage and power failure memory functions
Historical data can be reviewed and printed easily
Storage up to 1200 test records
Test data is expressed in eight international units for reference and comparison
Multi-level user privilege management, log in with password
Micro-printer and USB data ports for data exporting and data transfer (optional)
The instrument conforms to the requirements of GMP (optional)
Labthinks unique DataShiledTM System for data management and connecting with information system (optional)

Test StandardNote1

ASTM D2063, ASTM D3198, ASTM D3474, BB/T 0025, BB/T 0034, GB/T 17876

Applications

Basic Applications
Bottle Packages Application and removal torque test of the bottle caps for bottled packages for food, pharmaceuticals, e.g. beverage or tablet bottles
Flexible Tube Packages Application and removal torque test of flexible tube packages for food, pharmaceuticals and cosmetics, e.g. eye-drop, hand cream and shoe polish
Extended Applications
Screws Application and removal torque test of the screws
Vacuum Flasks and Vacuum Cups Application and removal torque test of the caps of vacuum flasks and vacuum cups

Technical SpecificationsNote2

Specifications	C612M Digital Torque Tester
Load Cell Capacity	5 Nm (Standard)
	20 Nm (Optional)
	40 Nm (Optional)
Accuracy	Indicated Value 0.5%i1410%-100% of Load cell capacityi14 0.05%FS i140%-10% of Load cell capacityi14
Resolution	0.0001 Nm
Body Clamp Range	I5 mm I170 mm
Cap Clamp Range	I10 mm I80 mm
Bottle Height	20 mm 400 mm
Specimen Clamping and Turning Way	Pneumatic
Maximum Auto Removal / Application Torque	2 Nm (customization available for other specs)
Gas Supply	Air (Not in supply scope)
Gas Supply Pressure	0.7 Mpa (101.5psi)
Statistical Analysis Allowance	0 999
Instrument Dimension	550 mm (L) x 365 mm (W) x 1150 mm (H)
Power Supply	220VAC10% 50Hz / 120VAC10% 60Hz
Net Weight	39 kg

Configurations

Standard Configurations: Instrument, Gripping Post (4pcs), Gripping Block (1 pair), Calibration Kit (not include weight), 4mm PU Tubing (2m)

Optional Parts: Micro-printer, Professional Software, Air Compressor, GMP System, DataShieldTM Note3

Note: 1. The gas supply port of the instrument is I4 mm PU Tubing;
2. Customers need to prepare gas supply.

Note 1: The described test standard, applications and product features should be in line with Technical Specifications.
Note 2: The parameters in the table are measured by professional operators in Labthink laboratory under strictly controlled laboratory conditions.
Note 3: DataShieldTM provides safe and reliable data application support. Multiple Labthink instruments can share one single DataShieldTM system which can be configured as required.

Precise and Reliable Torque Measurement

This system delivers highly accurate torque values for screw caps, offering a resolution of 0.01 Nm and fast response times. Its adjustable clamping mechanism securely accommodates bottles with diameters ranging from 20 to 120 mm, making it suitable for a wide range of packaging applications.

Comprehensive Data Management

Easily store up to 999 test results, then transfer data to a PC for analysis using the USB or RS232 interfaces. Optional software further enhances data analysis, helping users optimize cap integrity and safety according to international standards.

Safety and Compliance Assured

Engineered with overload warning and emergency stop functions, this tester prioritizes operator safety. Its design meets ISO/ASTM testing standards, ensuring your facility maintains global compliance for quality control procedures.

FAQ's of Bottle Cap torque testing system for screw cap torque test of bottles:

Q: How does the adjustable bottle clamping fixture benefit the cap torque testing process?

A: The adjustable bottle clamping fixture enables secure positioning of bottles with diameters from 20 to 120 mm. This enhances testing accuracy and repeatability, accommodating various bottle designs without the need for multiple fixtures.

Q: What torque measuring units are available with this system, and how can I switch between them?

A: The system allows users to choose from three torque units: Newton meters (Nm), kilogram-force centimeters (kgfcm), and pound-force inches (lbfin). Switching units is straightforward via the digital interface, making it adaptable for global standards.

Q: When and how should the bottle cap torque tester be calibrated?

A: Calibration should be performed regularly, following your quality assurance schedule or whenever accuracy is in question. The system supports calibration using a standard weight or a certified torque wrench, ensuring reliable measurements.

Q: Where can stored test data be exported, and what formats are supported?

A: Stored results (up to 999 entries) can be exported to a PC through USB or RS232 interfaces. The optional software converts the data into formats suitable for detailed analysis and reporting as per lab requirements.

Q: What is the recommended operating environment for maintaining optimal performance of the tester?

A: The tester should be used in an environment with temperatures between 10C to 40C and humidity levels of 20% to 80% RH (non-condensing). Proper ventilation and stable power supply (AC 220V) further ensure consistent results.

Q: What safety features are incorporated into the torque tester during operation?

A: Key safety features include an overload warning and an emergency stop button, protecting both the operator and equipment from accidental damage due to excessive force or mechanical malfunction.

Q: What are the main benefits of using this torque tester for screw cap analysis?

A: The instrument provides reliable, accurate measurement for quality control, prevents packaging failures, ensures product integrity, and supports compliance with ISO/ASTM standards. Its data management and safety features streamline testing for manufacturers and suppliers.

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