Product Description
Product FeaturesNote1
Accurate Data
- Brand new dome design test chamber and 360 air circulation constant temperature technology ensures better temperature stability.
- Imported high-precision vacuum sensor can accurately test ultra-high barrier materials with 0.010.09cm3/ m324h0.1MPa test range.
- Imported pneumatic control system has a low failure rate and an ultra-long service life, ensuring good overall system air tightness and high test accuracy.
- Imported vacuum pump can reach 0.2Pa extreme pressure with increased vacuum rate.
- The vacuum pump is controlled automatically by the system without manual opening and closing, increases efficiency and saves labor.
- Labthinks unique high-precision automatic pressure compensation technology in the test process realizes a constant pressure difference in the high-pressure chamber, and the pressure fluctuation is less than 0.2 kPa.
- The pressure in high-pressure chamber can be set within the range of 10kPa210kPa, the pressure can be maintained accurately and stably by the system.
High Efficiency
- Six independent test cells with standard area, three times the number of test cells in traditional oxygen permeability testing instruments.
- Six specimens can be tested simultaneously under the same testing condition, delivering independent test result.
- Medium and low barrier materials, test time <4 hours (including vacuumize time).
- High barrier materials, test time <4 hours (including vacuumize time).
- Automatic specimen clamping saves time and effort. The clamping force is consistent, resulting in better air tightness.
Intelligent control
- 12 touch-screen tablet powered by WindowsTM 10 operating system makes the operation simpler and more convenient.
- Automatic test mode requires only inputting temperature and humidity, one click start, the test is fully automated.
- Intelligent test chamber hood automatically opens and closes with sound and light alert
Safe and reliable
- System security -- Built-in Labthinks unique high-end industrial computer prevents system failures caused by computer viruses, ensures operational reliability and data storage security.
- Operation safety-- Equipped with intelligent optics sensors which give sound and light alert to ensure safe operation.
- Performance reliabilitythe instrument adopts components of global renowned brands, to ensure stable and reliable performance.
Space saving
- The width of the instrument is only 1/3 of the traditional six-cell instrument, saving space for a laboratory.
Powerful functions
- Professional test mode provides flexible and diverse control options to meet various needs of scientific research.
- The system provides gas transmission rate curve, gas transmission coefficient curve, and temperature curve.
- Ultra-wide test temperature range to enable the barrier tests under various extreme temperature (Optional).
- Ultra-wide test range to meet the barrier test of various materials (customize).
- Tests of hazardous gases such as H2CH4 are applicable (Customize).
Test Principle
The pre-conditioned specimen is mounted in the test cell as to form a sealed barrier between two chambers. The lower-pressure chamber (lower chamber) is firstly evacuated, followed by the evacuation of the entire cell. A flow of gas is thereafter introduced into the evacuated higher-pressure chamber (upper chamber) and a constant pressure (adjustable) difference is generated between the two chambers. The gas permeates through the specimen from higher pressure side into the lower pressure side. The gas permeability and other barrier properties of the specimen can be obtained by analyzing the pressure changes in the lower chamber.
Standard
ISO 15105-1ISO 2556GB/T 1038-2000ASTM D1434JIS K7126-1YBB 00082003
Applications
| Applications |
- Films
Gas transmission rate test of various plastic films, paper-plastic composite films, coextruded films, aluminized films, aluminum foils, aluminum foil composite films, glass fiber aluminum foil composite films and many others
|
- Sheets
Gas transmission rate test of PP, PVC and PVDC sheets, metal foils, rubber pads, silicon wafers and other sheet materials
|
Technical Specifications
Table 1: Test Parameters Note2
| Parameters/Model |
C106H |
| Test range |
cm3/m224h0.1MPa |
0.0150,000 |
| Resolution |
cm3/m224h0.1MPa |
0.001 |
| Test temperature |
|
1550560Optional |
| Temperature resolution |
|
0.01 |
| Temperature fluctuation |
|
0.15 |
| Test humidity |
%RHWithin standard test temperature range |
0%5902%Customize |
| Vacuum Resolution |
Pa |
0.01 |
| Vacuum Accuracy |
Pa |
0.2%1%-100% of Full Scale |
| Vacuum Degree of Test Chamber |
Pa |
10 |
| Additional Functions |
DataShieldTM note3 |
Optional |
| GMP Computer System requirement |
Optional |
| CFR21Part11 |
Optional |
Table 2: Technical Specifications
| Test Cell |
6 Cells |
| Specimen Size |
4.6 x 4.611.7cm11.7cm |
| Specimen Thickness |
120 Mil3mm |
| Standard test area |
38.48cm2 |
| Test Gas |
O2N2CO2 etc.Outside of supply scope |
| Test Pressure |
10 kPa210 kPaCan be set between |
| Pressure Fluctuation |
0.2 kPa |
| Gas Pressure |
79.7 PSI / 550 kPa |
| Port Size |
6 mm PU tubing |
| Instrument Dimension |
23.6 H x 19.2 W x 25.9 D (60cm 49cm 66cm) |
| Power Supply |
120VAC10% 60Hz/220VAC10% 50Hzone of two |
| Net Weight |
220Lbs100kg |
Table 3: Product Configuration
| Standard Configuration |
Instrument mainframe, tablet, vacuum pump (UK), sampler, vacuum grease, 6 mm PU tubing |
| Optional Parts |
Air compressor, CFR21Part11, GMP Computer System requirement, DataShieldTM note3 |
| Note |
The gas compressor port of the instrument is 6 mm PU tubingpressure79.7 PSI/ 550kPa, customers need to prepare gas supply. |
Note 1: The described product functions are subject to the specification in "Technical Parameters" "Table 1: Test Parameters".
Note 2: The parameters in the table are measured in Labthink laboratory by professional operators according to the requirements and conditions stapulated in laboratory environmental standards.
Note 3: DataShieldTM provides safe and reliable data application support. Multiple Labthink instruments can share one single DataShieldTM system which can be configured as required.
Advanced Accuracy and FlexibilityThis measurement system excels in both accuracy and adaptability. With an impressive resolution of 0.001 cc/m224hratm and support for various gases including O2, N2, and CO2, it caters to diverse research needs. Users can operate the system across a wide measuring range and conveniently switch between test cycles, accommodating both standard and custom sample sizes.
Intuitive Control and Data ManagementThe microprocessor-based digital control and user-friendly interface ensure seamless operation. Data logging is automated, and results are easily exported in CSV or PDF formats. The included analysis software for Windows streamlines data interpretation, making the test process efficient for laboratory technicians and researchers.
Comprehensive Safety and Standards ComplianceEquipped with overpressure protection and temperature/humidity alerts, the system prioritizes user safety. It conforms to international standards such as ASTM D3985, ISO 15105-2, and GB/T 1038, ensuring the reliability of your data and reports for compliance and publication.
FAQs of Gas Permeation Rate Measurement Systems:
Q: How does the Gas Permeation Rate Measurement System operate during testing?
A: The system utilizes a microprocessor-based digital control to precisely manage gas flow through the test chamber, supporting up to three specimens simultaneously. Users can select automatic or manual calibration modes, set programmable test cycles, and adjust speed and pressure as needed.
Q: What materials and gases can the system test and support?
A: It is designed for flat specimens such as packaging materials and barrier films. The system supports testing with O2, N2, CO2, and can be customized for additional gases based on user requirements.
Q: When should calibration be performed on this equipment?
A: Calibration is recommended prior to initial use, after any significant maintenance, or as required by your quality protocols. The equipment supports both automatic and manual calibration methods for convenience and assurance of accuracy.
Q: Where is this measurement system typically used?
A: This system is primarily intended for use in laboratory environments, with ambient temperatures ranging from 10C to 40C, making it ideal for research, quality control, and product development settings.
Q: What is the testing process and how are results provided?
A: Specimens are mounted in the chamber and subjected to controlled gas flows. Test parameters such as speed, pressure, and humidity are set, and the automatic system logs data throughout. Results are displayed on a digital LCD and exported as CSV or PDF for documentation and analysis.
Q: How does the system ensure safety during operation?
A: It incorporates overpressure protection and alerts for temperature and humidity deviations. These features help maintain safe operating conditions and protect both users and samples during testing.
Q: What are the benefits of using this gas permeability measurement system?
A: Users benefit from fast response times (<2 seconds), high accuracy, multi-gas compatibility, and easy-to-use software. The robust construction and automatic features streamline workflow while ensuring reliable, standards-compliant results.