Product Description
Featuresnote1
Batch Testing
- Equipped with fully-automatic gravity fed sample feeder, which is Labthinks latest scientific and technological achievement that can facilitate continuous testing of 20 to 120 samples.
- A & B dual-channel design can test samples of two different specifications simultaneously.
- The target vacuum degree can be set by the operator to meet testing requirements of different samples.
- Dual methods of vacuum decay and pressure decay provide the flexibility to accommodate various types of package samples.
Precise Data
- Advanced pressure detection technology, using world renowned components for data stability which is not affected by ambient environment.
- Advanced microflow automatic flow control technology that can accurately simulate different sizes of leakage holes without manual adjustment.
- Both the differential pressure transducer and flow meter are traceable to NIST.
- The system can achieve a higher test repeatability of 1um.
Intelligent Control
- 15.6" embedded touch tablet computer with Windows OS.
- New longitudinal interface layout, and easy to use graphic user interface.
- Automatic alarm, automatic capture, automatic collection of unqualified samples.
- The pressure curve is displayed in real time, and the test results are counted automatically.
- Leakage rates are calculated automatically.
- The system is equipped with various sensors as intelligent reminders for safer operation and control.
- Universal printer can be connected for test results output.
- The system features embedded with USB and network ports to facilitate the external access and data transmission of the system, which can be upgraded remotely
Security Compliance
- Verified by compensation and calibration methods.
- The leak tester meets GMP requirements for data traceability and meets the needs of the pharmaceutical industry.
- User operation permission is managed at multiple levels, and the permission content can be configured on demand.
- Electronic signature is designed according to the standard requirements of 21 CFR Part11.
Test Principle
The sample is placed in the sample feeder and automatically delivered into the test cell. The leak rate and other results can be calculated and obtained by analyzing pressure changes measured by the sensor.
Reference Standards
ASTM F2338, YY-T 0681.18, and USP<1207>
Applications
| Basic Applications |
Vials |
Various vial sealing test. |
| Extended Applications |
Ampoule |
Various ampoule bottle sealing tests. |
| Cartridge Bottles |
Various cartridge bottle sealing tests. |
| Injection bottles |
Various injection bottles sealing test. |
Technical Parameters
Table 1: Test Parameters Note2
| ParameterModel |
C690H |
| Testing Range |
um(Reference aperture size USP1207) |
3i8igreat leakage |
| Detection Lower Limit |
um |
3 |
| Resolution |
um |
0.1 |
| Repeatability |
um |
1 |
| Pressure Range |
kPa |
-100i0ii14100 |
| Extended Functions |
21 CFR Part11 |
Optional |
| GMP computer system requirements |
Optional |
Table 2: Technical Specifications
| Testing Cell |
1 set for A group and 1 set for B group |
| Sample Feeder |
1 set for A group and 1 set for B group |
| Sample Size |
I45 mm80mmNote3 |
| Sample Quantity |
20120 pieces |
| Gas Specifications |
Compressed Air (Gas source is provided by the user) |
| Gas Source Pressure |
40.6 PSI / 500 kPa |
| Port Size |
I6 mm Polyurethane tube |
| Dimensions |
33.4 H x 19.6 W x 28.7 D (85cm 50cm 73cm) |
| Power |
120VAC10% 60Hz / 220VAC10% 50Hzi14select one from the twoi14 |
| Net weight |
209Lbs (95kg) |
Product Configuration
| Standard Configuration |
Mainframe, embedded tablet computer, software, flow meter, European vacuum pump, I6 mm polyurethane tube |
| Customization |
Test cell and sample feeder of group A, test cell and sample feeder of group B, negative standard reference sample and positive standard reference sample designed according to sample specifications |
| Optional Parts |
GMP computer system requirements, 21 CFR Part11, air compressor, IQ/OQ/PQ documents |
Note 1: The described product characteristics are subject to the specific annotation of the "Technical Parameters" table.
Note 2: The parameters in the table are measured in the Labthink laboratory by professional operators according to the requirements and conditions of the relevant laboratory environmental standards.
Note 3: Group C test cell can be customized for samples beyond the "Sample Size", but the lower detection limit and test range will change according to the sample size, and the actual delivery shall prevail.
Optimize Medical Device Safety with Efficient Leak DetectionEnhance your quality assurance processes with our Non-Destructive Leak Tester. Utilizing dry air and a precise pressure decay method, it quickly identifies leaks in medical devices without causing damage. Its advanced features-like built-in automatic calibration and PLC control-ensure reliability and repeatability for medical manufacturers. Flexible operation modes, broad test range, and high data storage capacity provide comprehensive solutions for both small-scale and large-scale testing needs.
Advanced Features for Quality and ComplianceDesigned with stainless steel and ABS materials, the tester offers IP54 protection and meets rigorous CE & RoHS standards. Visual and acoustic alarms, LED status indicators, and multilingual touch controls support safe and convenient operation. The automatic data logging and robust compatibility with Windows/Linux make record keeping and analysis seamless, facilitating compliance with international quality standards.
FAQ's of Improving Medical Device Safety with Non-Destructive Leak Testing:
Q: How does the Non-Destructive Leak Tester improve medical device safety?
A: The tester uses dry air and a pressure decay method to detect leaks in medical devices accurately without causing physical damage. Built-in alarms and automatic calibration ensure that testing is both safe and precise, leading to improved overall safety and reliability.
Q: What is the process for conducting leak tests using this equipment?
A: Specimens are placed within the machine, and the test is automatically initiated via the PLC control or manually if preferred. The system applies dry air, measures for pressure decay, and records results digitally on the LCD display. Status indicators and alarms provide immediate feedback on the outcome.
Q: When should the Non-Destructive Leak Tester be calibrated or serviced?
A: The equipment features built-in automatic calibration, but regular maintenance is recommended every 12 months to maintain optimal accuracy and performance.
Q: Where can the tester be used in a medical manufacturing setting?
A: This bench-top unit is suitable for quality control laboratories, production lines, and research facilities, offering reliable leak detection for devices across various stages of manufacturing and inspection.
Q: What are the main benefits of using this leak tester in medical device manufacturing?
A: Manufacturers benefit from fast, accurate testing, comprehensive data logging, multilingual support, advanced alarms, and robust compliance with CE & RoHS standards, ensuring both safety and ease of operation.
Q: How many specimens can be tested simultaneously and within what size range?
A: The tester can process up to six specimens at once, accommodating sizes from 5mm to 250mm, making it versatile for different medical device components.