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Vacuum & Pressure Decay Electronic Components Package Leak Testing Device

Vacuum & Pressure Decay Electronic Components Package Leak Testing Device

50000 USD ($)/Set

Product Details:

  • Test Material Plastic film, foil, electronic component packages, etc.
  • Specimen Size Max. 250 mm x 250 mm x 100 mm
  • Sensor High-Precision Differential Pressure Sensor
  • Power Supply AC 220V/110V 10%, 50/60Hz
  • Humidity 85% RH, non-condensing
  • Operating Temperature 10C to 40C
  • Response Time 0.5 seconds
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Vacuum & Pressure Decay Electronic Components Package Leak Testing Device Price And Quantity

  • 50000 USD ($)/Set
  • 1 Set
  • 50000.00 - 100000.00 USD ($)/Set

Vacuum & Pressure Decay Electronic Components Package Leak Testing Device Product Specifications

  • High-Precision Differential Pressure Sensor
  • Max. 250 mm x 250 mm x 100 mm
  • Vacuum & Pressure Decay Leak Tester
  • 85% RH, non-condensing
  • AC 220V/110V 10%, 50/60Hz
  • Plastic film, foil, electronic component packages, etc.
  • 200 mm x 200 mm
  • Leak detection for electronic components packaging
  • Air (dry and clean)
  • 10C to 40C
  • Stainless Steel and Aluminum Alloy
  • 12 kg
  • Customizable, standard 1/4 or 1/8 NPT
  • 0.5 seconds
  • AC 220V, 50/60 Hz
  • 1 specimen per test
  • 0.1% F.S.
  • Automatic / Manual Selectable
  • 5C to 35C
  • Digital LCD display with data logging
  • Max. 0.7 MPa
  • -90 kPa to +200 kPa

Product Description

Featuresnote1

Batch Testing

  • Equipped with fully-automatic gravity fed sample feeder, which is Labthinks latest scientific and technological achievement that can facilitate continuous testing of 20 to 120 samples.
  • A & B dual-channel design can test samples of two different specifications simultaneously.
  • The target vacuum degree can be set by the operator to meet testing requirements of different samples.
  • Dual methods of vacuum decay and pressure decay provide the flexibility to accommodate various types of package samples.

Precise Data

  • Advanced pressure detection technology, using world renowned components for data stability which is not affected by ambient environment.
  • Advanced microflow automatic flow control technology that can accurately simulate different sizes of leakage holes without manual adjustment.
  • Both the differential pressure transducer and flow meter are traceable to NIST.
  • The system can achieve a higher test repeatability of 1um.

Intelligent Control

  • 15.6" embedded touch tablet computer with Windows OS.
  • New longitudinal interface layout, and easy to use graphic user interface.
  • Automatic alarm, automatic capture, automatic collection of unqualified samples.
  • The pressure curve is displayed in real time, and the test results are counted automatically.
  • Leakage rates are calculated automatically.
  • The system is equipped with various sensors as intelligent reminders for safer operation and control.
  • Universal printer can be connected for test results output.
  • The system features embedded with USB and network ports to facilitate the external access and data transmission of the system, which can be upgraded remotely

Security Compliance

  • Verified by compensation and calibration methods.
  • The leak tester meets GMP requirements for data traceability and meets the needs of the pharmaceutical industry.
  • User operation permission is managed at multiple levels, and the permission content can be configured on demand.
  • Electronic signature is designed according to the standard requirements of 21 CFR Part11.

Test Principle

The sample is placed in the sample feeder and automatically delivered into the test cell. The leak rate and other results can be calculated and obtained by analyzing pressure changes measured by the sensor.

Reference Standards

ASTM F2338, YY-T 0681.18, and USP<1207>

Applications

Basic Applications Vials Various vial sealing test.
Extended Applications Ampoule Various ampoule bottle sealing tests.
Cartridge Bottles Various cartridge bottle sealing tests.
Injection bottles Various injection bottles sealing test.

Technical Parameters

Table 1: Test Parameters Note2

ParameterModel C690H
Testing Range um(Reference aperture size USP1207) 3i8igreat leakage
Detection Lower Limit um 3
Resolution um 0.1
Repeatability um 1
Pressure Range kPa -100i0ii14100
Extended Functions 21 CFR Part11 Optional
GMP computer system requirements Optional

Table 2: Technical Specifications

Testing Cell 1 set for A group and 1 set for B group
Sample Feeder 1 set for A group and 1 set for B group
Sample Size I45 mm80mmNote3
Sample Quantity 20120 pieces
Gas Specifications Compressed Air (Gas source is provided by the user)
Gas Source Pressure 40.6 PSI / 500 kPa
Port Size I6 mm Polyurethane tube
Dimensions 33.4 H x 19.6 W x 28.7 D (85cm 50cm 73cm)
Power 120VAC10% 60Hz / 220VAC10% 50Hzi14select one from the twoi14
Net weight 209Lbs (95kg)

Product Configuration

Standard Configuration Mainframe, embedded tablet computer, software, flow meter, European vacuum pump, I6 mm polyurethane tube
Customization Test cell and sample feeder of group A, test cell and sample feeder of group B, negative standard reference sample and positive standard reference sample designed according to sample specifications
Optional Parts GMP computer system requirements, 21 CFR Part11, air compressor, IQ/OQ/PQ documents

Note 1: The described product characteristics are subject to the specific annotation of the "Technical Parameters" table.
Note 2: The parameters in the table are measured in the Labthink laboratory by professional operators according to the requirements and conditions of the relevant laboratory environmental standards.
Note 3: Group C test cell can be customized for samples beyond the "Sample Size", but the lower detection limit and test range will change according to the sample size, and the actual delivery shall prevail.



Precision Leak Detection for Electronic Packaging

Designed for electronic components, this tester accurately identifies packaging leaks using vacuum and pressure decay technologies. Its test range spans -90 kPa to +200 kPa, supporting specimens up to 250 mm x 250 mm x 100 mm. The advanced sensor and automated logging ensure precise results for a variety of test materials including plastic film, foil, and more.


User-Friendly Operation and Flexible Data Management

Equipped with fully automatic solenoid control and selectable operating modes, the device offers quick and simple operation. The digital LCD display, multilingual interface, and comprehensive USB/RS232 data output streamline test management. Its sizable internal memory stores up to 5000 results for efficient documentation and traceability.


Robust Construction and High Safety Standards

Built from stainless steel and aluminum alloy, the device features a transparent acrylic chamber for clear observation and robust durability. An integrated alarm system combines audio and visual cues to immediately alert users of any detected leaks, ensuring safe and dependable testing processes.

FAQ's of Vacuum & Pressure Decay Electronic Components Package Leak Testing Device:


Q: How does the vacuum and pressure decay leak testing device detect leaks in electronic components packaging?

A: The device employs automated pressure decay measurement by applying vacuum or pressure to the specimen chamber and monitoring changes. Any drop exceeding the set threshold (as low as 0.1 mbar/l) signals a leak is present, triggering both audio and visual alerts.

Q: What types of packages and sizes can be tested with this machine?

A: It is suitable for various electronic component packages, including plastic films and foils, with specimen sizes up to 250 mm x 250 mm x 100 mm. The pedestal measures 200 mm x 200 mm and port sizes are customizable to fit standard or specific needs.

Q: When should calibration of the device be performed to ensure accurate leak detection?

A: Regular calibration is recommended as part of routine maintenance. The device features a software-aided calibration system and a dedicated calibration port to facilitate accurate and efficient calibrations.

Q: Where can the leak testing device be used within the production or quality control workflow?

A: This device is ideal for laboratory environments, production lines, and quality assurance stations where precise leak detection for electronic component packaging is essential.

Q: What is the process for conducting a leak test using this equipment?

A: To test, place the specimen in the acrylic chamber and select the testing mode. The machine automatically applies vacuum or pressure, measures the decay, and logs results. Tests typically last 30 to 180 seconds, with audio-visual alarms indicating leaks if detected.

Q: How does the device benefit manufacturers and exporters of electronic components?

A: Manufacturers and exporters gain rapid, reliable leak detection to ensure product integrity, reduce risk of compromised components, and enhance compliance with international quality standards. The multi-language support and extensive data logging simplify global operations.

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