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Crucial Seal Integrity Tests for Optimizing Package Design and Manufacturing Processes

Crucial Seal Integrity Tests for Optimizing Package Design and Manufacturing Processes

50000 USD ($)/Set

Product Details:

  • Specimen Size Flexible, 15-180 mm wide
  • Features Automatic data logging, customizable test profiles
  • Number of Specimens 1-4 simultaneously
  • Mounting Type Benchtop
  • Application Package design & process optimization
  • Gas Pressure 0.4-0.7 MPa
  • Temperature 15C to 40C
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Crucial Seal Integrity Tests for Optimizing Package Design and Manufacturing Processes Price And Quantity

  • 1 Set
  • 50000.00 - 100000.00 USD ($)/Set
  • 50000 USD ($)/Set

Crucial Seal Integrity Tests for Optimizing Package Design and Manufacturing Processes Product Specifications

  • Flexible & rigid package seal strength, burst, peel, creep, leak testing
  • Digital touch screen
  • <1 s
  • 4 specimens
  • 220V AC 10% / 50 Hz
  • 400 mm
  • 55 kg
  • Up to 300 mm
  • 40%-90% RH
  • Max 250 mm
  • 0-1000 N
  • USB, RS232
  • 220V AC
  • 0.4-0.7 MPa
  • Adjustable from 10 to 500 mm/min
  • Package design & process optimization
  • Benchtop
  • 1-4 simultaneously
  • Flexible, 15-180 mm wide
  • Automatic data logging, customizable test profiles
  • 0.1 N
  • Fully automated
  • 6 mm quick connect
  • 7 TFT touch screen
  • 0-1000 N adjustable
  • 50 Hz
  • 1% of reading
  • 15C to 40C

Product Description

Product FeaturesNote1

Multiple Test Modes & Automatic Testing Process

  • Positive pressure method
  • Multiple test modes including burst test, creep test, creep-to-failure test and pressure retaining test
  • Dual test methods of restraint distension and unrestraint distension at customer's choice
  • Real-time display of test curves and automatic statistics of test data
  • Test range can be selected for non-standard tests
  • Main components and parts are supplied by well-known global manufacturers, with guaranteed performance

Innovative Real-time Monitoring of Gas Inlet Flow

  • Real-time monitoring of gas inlet flow under high pressure ensures the uniform testing condition during testing process
  • High repeatability of test data

Brand New Patented Intelligent Touch Operating System

  • Industrial grade touch screen, one-button operation, simplified operating interface, remote upgrade and maintenance
  • Chinese and English operating interface
  • Automatic data storage and power failure memory to prevent data loss
  • Storage up to 1200 test records
  • Multiple-level user management and login with password
  • Micro-printer and USB ports for data transmission (optional)
  • The instrument conforms to the requirements of GMP (optional)
  • Labthinks unique DataShiledTM System for data management and connecting with information system (optional)

Test StandardNote1

ISO 11607-1, ISO 11607-2, GB/T 10440, GB 18454, GB 19741, GB 17447, ASTM F1140, ASTM F2054, GB/T 17876, GB/T 10004, BB/T 0025, QB/T 1871, YBB 00252005, YBB 00162002

Basic Applications
  • Plastic Composite Bags
    Test the compression resistance of various plastic films, aluminum films, paper plastic composite films, aluminum plastic composite films and other packaging bags
  • Flexible Tubes
    Including various flexible tubes used in daily chemical products and other industries, e.g. flexible tubes of toothpaste, face cream, cosmetics, pharmaceutics and food
  • Creep Test
    Including various packaging bags and boxes
  • Creep to Failure Test
    Including various packaging bags and boxes
Extended Applications
  • Burst Test Of Blister Packs
    Including various blister packs
  • Aerosol Valves
    Test seal performance of various aerosol valves, e.g. vales of pesticide, hair spray, auto spray paint and medical spray packages
  • Three-Sided Sealing Materials
    Test withstand pressurization stress of packaging bags with three-sided seal and one-sided open
  • High Pressure Test
    The maximum test pressure could reach 1.6MPa
  • Pilfer-proof Closures
    Test seal performance of various tamper-evident closures, e.g. closures used in packages for Coke, mineral water, beverage, edible oil, sauce (soy, vinegar and cooking wine), three-piece cans (beer and beverage) and paper cans (cylinder shape for potato chips )

Technical SpecificationsNote2

Specifications C660M Leak and Seal Strength Tester
Test Range 0 600 KPa; 0 87.0 psi (standard)
0 1.6 MPa; 0 232.1 psi (optional)
Resolution 0.1 KPa / 0.01 psi
Pressure Accuracy 0.25%FS
Gas Injection Head I10 mm (standard)
I4 mm, I1.6 mm (optional)
Gas Flow Rate 0.0110L/min
Pressure Retaining Time 0.1s 999999.9 s
Gas Supply Air
Gas Supply Pressure 0.6MPa 0.7MPa (87psi 101psi)
Port Size I8 mm PU Tubing
Instrument Dimension 334 mm (L) x 230 mm (W) x 200 mm (H)
Test Frame Size 305 mm (L) x 356 mm (W) x 338 mm(H)
Power Supply 220VAC10% 50Hz / 120VAC10% 60Hz
Net Weight 8Kg (Instrument) 16Kg (Pedestal)

Configurations

Standard Configurations
Instrument, Test Frame, Sealing Gasket, 8mm PU Tubing (2m)
Optional Parts
Micro-printer, Professional Software, Communication Cable, Test Fixtures for Extended Applications, Air Compressor, GMP System, DataShieldTM Note3
Note
1. The gas supply port of the instrument is 8 mm PU Tubing;
2. Customers need to prepare gas supply.

Note 1: The described test standard, applications and product features should be in line with Technical Specifications.
Note 2: The parameters in the table are measured by professional operators in Labthink laboratory under strictly controlled laboratory conditions.
Note 3: DataShieldTM provides safe and reliable data application support. Multiple Labthink instruments can share one single DataShieldTM system which can be configured as required.



Comprehensive Testing for Package Optimization

The Crucial Seal Integrity Tester enables detailed testing of various packaging materials and formats, supporting up to four specimens in a single cycle. Automated test cycles, adjustable speed, and multi-format fixtures facilitate accurate assessment and improvement of seal strength, burst, peel, and leak resistance for both flexible and rigid packages. The system ensures packages meet international quality and compliance standards, enhancing product safety and reliability.


Advanced Data Management and Traceability

With automated data logging of up to 10,000 test records and quick export options to CSV or PDF, the tester streamlines quality documentation and analysis. Operator identification via secure PIN login and customizable test profiles ensure accurate tracking and repeatability. Integrated calibration features and a responsive 7" digital touch screen provide precise control and fast, user-friendly operation.


Superior Safety and Usability

The seal tester's design emphasizes user safety, including emergency stop and overload protection features. Clear LED workspace illumination enhances visibility, while the robust benchtop machine supports easy installation. Printer connectivity, multilingual interface, and customizable fixtures adapt the system for diverse environments and applications, prioritizing operator convenience and overall workflow efficiency.

FAQ's of Crucial Seal Integrity Tests for Optimizing Package Design and Manufacturing Processes:


Q: How does the Crucial Seal Integrity Tester support package design and manufacturing process optimization?

A: The tester allows manufacturers to evaluate seal strength, burst, peel, and leak resistance across various packaging materials, enabling rapid data-driven adjustments. By providing automated, repeatable testing with customizable profiles and precise calibration, it facilitates informed decisions during both packaging development and production quality control.

Q: What types of packages and materials can be tested with this equipment?

A: It supports flexible and rigid packaging materials, including plastic films, aluminum foils, laminated films, and tray packs. Specimen width can range from 15 mm to 180 mm, and the system accommodates up to four samples simultaneously, making it ideal for multi-format packaging assessments.

Q: When should manufacturers perform seal integrity tests?

A: Seal integrity tests should be conducted during package design, routine quality assurance checks in manufacturing, and after process changes or incidents to confirm compliance with ISO 11607, ASTM F88, F2054, and F1921 standards. Regular testing ensures package reliability and product safety throughout the product lifecycle.

Q: Where can the Crucial Seal Integrity Tester be utilized?

A: This benchtop machine is suitable for use in manufacturing plants, quality control laboratories, and research and development departments. Its robust design, compact footprint, and digital interface make it adaptable to diverse environments, particularly in the pharmaceutical, food, and packaging industries.

Q: What is the process for conducting a seal integrity test?

A: Operators set up and secure up to four specimens, choose the appropriate test profile using the digital touch screen, calibrate if needed, and initiate the fully automated test cycle. Results are recorded and logged automatically, with options to export data for further analysis or compliance reporting.

Q: How does the tester ensure data traceability and security?

A: It requires operator identification via secure PIN login for each test, while automated data logging stores up to 10,000 test records. Data export options to CSV or PDF and thermal printer connectivity facilitate easy documentation, audit tracking, and regulatory compliance.

Q: What are the key benefits of using this automated seal integrity tester?

A: The system delivers high testing accuracy (1% of reading), customizable test profiles, fast response time (<1s), comprehensive safety features, and powerful data management. Its fully automated operation increases throughput, reduces operator error, and ensures standards compliance, supporting robust quality assurance and efficient package optimization.

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