Torque measuring instrument for bottle & pump caps

50000 USD ($)/Set

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Product Details:

Features Peak hold, real-time value, programmable, user calibration
Temperature 5C40C (operating)
Max Height 250 mm (max. bottle height)
Power Supply AC 220V 10%, 50Hz
Operating Voltage 220V AC
Number of Specimens Single specimen per test
Humidity 80% RH (non-condensing)
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Torque measuring instrument for bottle & pump caps Price And Quantity

Minimum Order Quantity 1 Set
Price Range 50000.00 - 100000.00 USD ($)/Set
Price 50000 USD ($)/Set

Torque measuring instrument for bottle & pump caps Product Specifications

Machine Weight Approx. 8 kg
Resolution 0.01 Nm
Test Range 020 Nm
Measuring Range 020 Nm
Automation Grade Semi-Automatic
Specimen Size Bottle/Pump Cap 10-100 mm
Application Measurement of torque for bottle and pump caps
Display Type LCD Digital Display
Response Time <500 ms
Capacity Adjustable, up to 20 Nm
Test Width 80 mm
Equipment Type Torque Measuring Instrument
Port Size Standard clamp for cap sizes 10-100 mm
Frequency 50 Hz
Usage Pharmaceutical, Food & Beverage, Cosmetic Industry Cap Testing
Operating Voltage 220V AC
Power Supply AC 220V 10%, 50Hz
Number of Specimens Single specimen per test
Control Mode Digital Microprocessor-based
Humidity 80% RH (non-condensing)
Mounting Type Bench-top
Interface Type RS232C/USB
Accuracy 1% of reading
Features Peak hold, real-time value, programmable, user calibration
Test Stroke 140 mm
Temperature 5C40C (operating)
Test Speed 5-60 rpm (adjustable)
Max Height 250 mm (max. bottle height)

Product Description

Product FeaturesNote1

Dual Test Modes & Automatic Test with Manipulator

Dual test modes including application torque test and removal torque test
Innovative patented manipulator technique supports automatic gripping, opening and fastening, which minimizes the error caused by manual operations and improves the testing accuracy and repeatability
Gripping force, fastening force and turning speed of the cap can be adjusted freely
Automatic gripping manipulator with deviation less than 0.01Nm, much better than manual fastening
Intelligent designs of overload protection, automatic zeroing and error alert for safe test operation
Manual test or automatic test can be selected

High Testing Accuracy & Low Testing Lower Limit

Specimens with torque value lower than 0.005Nm is testable. The testing resolution is as high as 0.0001Nm, providing high accuracy and good repeatability.
The peak value can be maintained automatically, which ensures the recording of the accurate test results
Automatic judgement of peak value meets the testing requirements for various specimens
Components and parts are supplied by world well-known manufacturers, which guarantee the stable performance
Imported pneumatic control system with ultra-long service life and ultra-low failure rate ensures the testing accuracy

New Patented Intelligent Touch Operating System

Industrial grade touch screen, one-button operation, user-friendly interface, remote upgrade and maintenance
Chinese and English languages can be selected
Test curves are displayed in real time. Intelligent data statistics supports quick review of test results.
Automatic data storage and power failure memory functions
Historical data can be reviewed and printed easily
Storage up to 1200 test records
Test data is expressed in eight international units for reference and comparison
Multi-level user privilege management, log in with password
Micro-printer and USB data ports for data exporting and data transfer (optional)
The instrument conforms to the requirements of GMP (optional)
Labthinks unique DataShiledTM System for data management and connecting with information system (optional)

Test StandardNote1

ASTM D2063, ASTM D3198, ASTM D3474, BB/T 0025, BB/T 0034, GB/T 17876

Applications

Basic Applications
Bottle Packages Application and removal torque test of the bottle caps for bottled packages for food, pharmaceuticals, e.g. beverage or tablet bottles
Flexible Tube Packages Application and removal torque test of flexible tube packages for food, pharmaceuticals and cosmetics, e.g. eye-drop, hand cream and shoe polish
Extended Applications
Screws Application and removal torque test of the screws
Vacuum Flasks and Vacuum Cups Application and removal torque test of the caps of vacuum flasks and vacuum cups

Technical SpecificationsNote2

Specifications	C612M Digital Torque Tester
Load Cell Capacity	5 Nm (Standard)
	20 Nm (Optional)
	40 Nm (Optional)
Accuracy	Indicated Value 0.5%i1410%-100% of Load cell capacityi14 0.05%FS i140%-10% of Load cell capacityi14
Resolution	0.0001 Nm
Body Clamp Range	I5 mm I170 mm
Cap Clamp Range	I10 mm I80 mm
Bottle Height	20 mm 400 mm
Specimen Clamping and Turning Way	Pneumatic
Maximum Auto Removal / Application Torque	2 Nm (customization available for other specs)
Gas Supply	Air (Not in supply scope)
Gas Supply Pressure	0.7 Mpa (101.5psi)
Statistical Analysis Allowance	0 999
Instrument Dimension	550 mm (L) x 365 mm (W) x 1150 mm (H)
Power Supply	220VAC10% 50Hz / 120VAC10% 60Hz
Net Weight	39 kg

Configurations

Standard Configurations: Instrument, Gripping Post (4pcs), Gripping Block (1 pair), Calibration Kit (not include weight), 4mm PU Tubing (2m)

Optional Parts: Micro-printer, Professional Software, Air Compressor, GMP System, DataShieldTM Note3

Note: 1. The gas supply port of the instrument is I4 mm PU Tubing;
2. Customers need to prepare gas supply.

Note 1: The described test standard, applications and product features should be in line with Technical Specifications.
Note 2: The parameters in the table are measured by professional operators in Labthink laboratory under strictly controlled laboratory conditions.
Note 3: DataShieldTM provides safe and reliable data application support. Multiple Labthink instruments can share one single DataShieldTM system which can be configured as required.

Versatile Measurement Capabilities

The instrument allows users to select from multiple torque units (Nm, kgfcm, and lbfin), ensuring compatibility with various industry standards and requirements. It accommodates both clockwise (CW) and counterclockwise (CCW) measurement directions for comprehensive cap testing needs.

Advanced Data Handling and Storage

Easily export and store crucial test results with a built-in memory capacity for 99 tests and RS232/USB output. The peak function enables users to identify the highest torque achieved, supporting efficient analysis and record-keeping.

Robust Design for Varied Applications

Constructed for bench-top use, the system's adjustable clamp and soft jaws protect caps during testing. With a maximum test range of 0-20 Nm and rapid response time (<500 ms), it suits single-specimen tests on bottle or pump caps used in pharma, food, beverage and cosmetics.

FAQ's of Torque measuring instrument for bottle & pump caps:

Q: How does the torque measuring instrument operate for bottle and pump caps?

A: The instrument clamps the cap securely and rotates it at an adjustable speed (5-60 rpm), measuring the torque applied in either direction (CW/CCW). Results are displayed in real-time on an LCD and peak values are stored for further analysis.

Q: What types of caps and materials can be tested with this equipment?

A: This system is compatible with plastic and metal bottle or pump caps ranging from 10 to 100 mm, thanks to its adjustable clamp and soft-jaw grip that prevents damage during testing.

Q: When should I calibrate the device and what methods are available?

A: Calibration should be performed regularly before critical tests or when accuracy verification is required. The instrument provides both manual and automatic calibration modes for user convenience.

Q: Where is this instrument best used?

A: It is ideal for quality control labs in pharmaceutical, cosmetic, food, and beverage industries where consistent cap torque testing is necessary to meet ISO and ASTM standards.

Q: What is the process for exporting test data?

A: Stored results (up to 99 tests) can be effortlessly exported for analysis or documentation via RS232C or USB interfaces connected to a computer or data logger.

Q: How does the instrument ensure specimen safety during testing?

A: Soft jaws in the grip system minimize the risk of cap or sample damage, while overload protection and an emergency stop feature enhance operational safety.

Q: What are the main benefits of using this torque measuring instrument?

A: It offers precise, repeatable measurements with selectable units, memory storage, programmable settings, and compliance with international standards, streamlining cap integrity tests and improving quality control efficiency.

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