Product Description
Product Features
- Gas transmission rate, solubility coefficient, diffusion coefficient and permeability coefficient of the specimen could be obtained at one operation
- 3 distinct or equivalent specimens could be tested individually with independent test results at one operation
- Wide range and high precision temperature and humidity control to meet various test conditions
- The instrument comes with two test modes: proportional mode and standard mode
- Test range could be extended based on user requirements to test the materials with high permeability
- Test results could be easily obtained even at extreme condition by data fitting function, which could work at any temperature
- The instrument could be used to test poisonous, inflammable, and explosive gases (customization required)
- The instrument is controlled by computer and test process is automatic
- Reference film for fast calibration to ensure accurate and universal test data
- Standard RS232 port for convenient data transfer
- Supports LystemTM Lab Data Sharing System for uniform management of test results and test reports
Principle
The pre-conditioned specimen is mounted in the gas diffusion cell as to form a sealed barrier between two chambers. The lower-pressure chamber is firstly evacuated, followed by the evacuation of the entire cell. A flow of gas is thereafter introduced into the evacuated higher-pressure chamber and a constant pressure difference is generated between two chambers. The gas permeates through the specimen from the higher pressure side into the lower side. The gas permeability and other barrier properties of the specimen can be obtained by monitoring the pressure changes in the lower chamber
Standards
This test instrument conforms to the following standards:
ISO 15105-1, ISO 2556, GB/T 1038-2000, ASTM D1434, JIS K7126-1, YBB 00082003
Applications
This test instrument is applicable to the determination of gas permeability of:
| Basic Applications |
- Films
Including plastic films, plastic composite films, paper-plastic composite films, coextruded films, aluminized films, aluminum foils, aluminum foil composite films and many others
|
- Sheeting
Including engineering plastics, rubber and building materials, e.g. PP, PVC and PVDC
|
| Extended Applications |
- Various Gases
Test the permeability of various types of gases, e.g. O2, CO2, N2, Air and He
|
- Inflammable, Explosive Gases
Test the permeability of inflammable and explosive gases
|
- Biodegradable Films
Test gas permeability of various sorts of biodegradable films, e.g. starch-based biodegradable bags
|
- Materials for Aerospace Usage
This instrument can test the Helium permeability of airship gas bags
|
- Paper and Paper Board
Test gas permeability of paper and paper-plastic composite materials, e.g. aluminized paper for cigarette packages, Tetra Pak sheeting, paper bowls for instant noodles and disposable paper cups
|
- Paint Films
Test gas permeability of substrates coated paint films
|
- Glass Fiber Cloth and Paper
Including glass fiber cloth and paper materials, e.g. Teflon paint cloth, Teflon welding cloth and Teflon silicon rubber cloth
|
- Soft Tube Materials for Cosmetics
Including various types of cosmetic tubes, aluminum-plastic tubes and toothpaste tubes
|
- Rubber Sheeting
Including various sorts of rubber sheeting, e.g. car tires
|
Technical Specifications
| Specifications |
Film Test |
| Test Range |
0.0550,000 cm3/m224h0.1MPa (standard volume) |
| At least 500,000 cm3/m224h0.1MPa (extended volume) |
| Number of Specimens |
3 (with independent test results) |
| Vacuum Resolution |
0.1 Pa |
| Vacuum Degree of Test Chamber |
<20 Pa |
| Temperature |
5C 95C |
| Accuracy |
0.1C (standard) |
| Humidity |
0%RH, 5%RH95%RH (automatic humidification function under 1040 can be customized) |
| Accuracy |
1%RH |
| Specimen Size |
97 mm |
| Test Area |
38.48 cm2 |
| Test Gas |
O2, N2 and CO2 (outside of supply scope) |
| Test Pressure |
-0.1 MPa +0.1 MPa |
| Gas Supply Pressure |
0.4 MPa 0.6 MPa |
| Port Size |
6 mm PU Tubing |
| Instrument Dimension |
760 mm (L) x 575 mm (W) x 450 mm (H) |
| Power Supply |
220VAC 50Hz / 120VAC 60Hz |
| Net Weight |
88 kg |
Configurations
- Standard Configurations
- Instrument, Constant Temperature Control Device, Professional Software, Round Sample Cutter, Vacuum Grease, Fast Quantitative Filter Paper and Vacuum Pump(Imported)
- Optional Parts
- Blades for Sample Cutter, Vacuum Grease, Vacuum Pump Oil, Fast Quantitative Filter Paper
- Note
- 1. The gas supply port of the instrument is 6 mm PU tubing;
2. Customers will need to prepare for gas supply and distilled water.
High-Precision Testing for Packaging MaterialsWith a measuring range from 0.01 to 50,000 ml/m2datm and 1% FS accuracy, this instrument is ideal for evaluating a wide variety of packaging materials. Its large LCD touchscreen and fully automatic operation streamline testing and data collection, while advanced safety features promote operator confidence.
Versatile Control and Data ManagementThe microprocessor-controlled system offers both constant temperature and humidity test modes, programmable from 15C to 55C and 10%90% RH, respectively. Multi-test data storage and quick response times (<10 seconds) support on-the-fly decisions and analysis, with data easily exported for traceability and review.
Comprehensive Compliance and ServiceMeeting international standards such as ASTM D3985, ISO 15105-2, and GB/T 1038, this instrument provides dependable results for regulators and clients. Our expert service team offers on-site installation and training, ensuring a fast and efficient setup and ongoing technical support.
FAQs of Specialized Gas Transmission Rate Test Instruments for Packaging Quality Control:
Q: How does the instrument ensure accurate gas transmission rate measurements?
A: The instrument uses a high-precision gas flow sensor, supports both automatic and manual calibration, and maintains programmable temperature and humidity. Combined with its 1% FS accuracy and quick response time, these elements guarantee highly reliable and repeatable test results.
Q: What packaging materials can the instrument test, and what specimen sizes are supported?
A: It is suitable for films, sheets, laminates, bottles, and containers, accepting specimen diameters up to 97 mm and widths up to 100 mm. Its multi-chamber design allows simultaneous testing of 13 samples.
Q: When should I use the constant temperature and humidity test mode?
A: The constant temperature and humidity mode should be used when precise environmental control is required to simulate real-world storage or transport conditions during quality checks, ensuring data accuracy and packaging integrity assessment.
Q: Where can I view and export measurement data from the instrument?
A: All test data are displayed in real time on the large LCD touchscreen. For detailed analysis and records, you can export results via USB or RS232 interface directly to computers or other compatible devices.
Q: What is the process for calibrating the instrument?
A: Calibration can be initiated automatically or manually through the touchscreen interface. For routine verification, follow the on-screen prompts or consult the supplied calibration standards for optimal accuracy.
Q: How is operator safety ensured during testing?
A: The system includes overpressure protection and automatic shutdown to guard against accidents. Its industrial-grade design, combined with quiet operation (<60 dB), provides a safe and comfortable environment for users.
Q: What are the benefits of on-site installation and training support?
A: On-site installation and training guarantee that equipment is set up correctly and staff are fully trained on all functionalities, including calibration, operation, and data management, optimizing workflow and reducing downtime.