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Testing System for Evaluating Gas Permeability in Compostable Films

Testing System for Evaluating Gas Permeability in Compostable Films

50000 USD ($)/Set

Product Details:

  • Humidity 30~90% RH (adjustable)
  • Application Evaluating gas permeability in compostable films, bioplastics, packaging materials
  • Number of Specimens 1~3 (simultaneous measurement)
  • Temperature 15~40C (controlled)
  • Power Supply AC 220V 10%, 50Hz
  • Accuracy 1%
  • Features Automatic temperature and humidity control, data logging, multi-gas compatibility
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Testing System for Evaluating Gas Permeability in Compostable Films Price And Quantity

  • 50000 USD ($)/Set
  • 50000.00 - 100000.00 USD ($)/Set
  • 1 Set

Testing System for Evaluating Gas Permeability in Compostable Films Product Specifications

  • 30~90% RH (adjustable)
  • Evaluating gas permeability in compostable films, bioplastics, packaging materials
  • 1~3 (simultaneous measurement)
  • Automatic temperature and humidity control, data logging, multi-gas compatibility
  • 1%
  • 15~40C (controlled)
  • AC 220V 10%, 50Hz
  • Microprocessor/PLC-based
  • 0~1 MPa (adjustable)
  • 1/4 inch NPT
  • 0.01~10,000 cc/m24hatm
  • Film and sheet gas permeability testing
  • 0.0110000 cc/m24hatm
  • 220V AC
  • Gas Permeability Testing System
  • Up to 100 mm
  • Up to 350 mm
  • 0.01~10 mm/min (adjustable)
  • Approx. 80 kg
  • 600 mm
  • 50Hz
  • Bench-top
  • Up to 3 tests/cycle
  • 100 x 100 mm or round, 100 mm dia.
  • Fully Automatic
  • 2 s
  • LCD touch panel
  • RS232/USB/LAN
  • 0.01 cc/m24hatm

Product Description

Product Featuresnote1

OTR/WVTR tested in One Instrument

  • OTR \ WVTR mode, OTR mode and WVTR mode are available for selection.
  • OTR and WVTR tests can be automatically completed for each sample mounting.
  • Genuinely reflect the OTR \ WVTR performance of the same sample, avoiding effect on test data due to sample contamination arising from instrument switching.

Coulometric Oxygen Sensor

  • The instrument is equipped with a ppb level Coulometric Oxygen Sensor, as one of new Labthink technical achievements, which can obtain a lower limit of the test.
  • Designed according to ASTM D3985 with absolute value, and no calibration is permitted.
  • Longer service life, two times longer than that of a traditional Coulometric oxygen sensor.
  • Over limit alarm and automatic protection.

Infrared Moisture Sensor

  • The instrument is equipped with Labthink patented infrared moisture sensor which can obtain a lower limit of the test.
  • Designed according to ASTM F1249.
  • Longer service life, non-consumable.
  • Over limit alarm and automatic protection.

Accurate Data

  • Using 360 air circulation constant temperature technology, the temperature stability is better.
  • Equipped with high-precision temperature and humidity sensor, to monitor and record temperature and humidity changes in real time.
  • In the test process, the automatic control on flow, temperature and relative humidity is realized, reaching higher accuracy.
  • Higher test repeatability of 0.01 cc / (m2day) can be achieved.

High Efficiency Three-cell

  • Independent three sets of 50cm2 standard area test cells, in line with parallel sample detection required by standards.
  • Three samples can be tested at the same time under the same conditions, with independent tests data.
  • In the same test cycle, the number of samples completed increases from 2 to 3.
  • Automatic sample clamping, saving time and effort, ensuring consistent clamping force and better sealing.

Intelligent Operation

  • The 12 Inch Touch panel of windows system is used for more convenient operation.
  • Automatic mode - after inputting test temperature and humidity and clicking one key, the test proceeds automatically.
  • New drawer type test cell, one key automatic in-and-out with sound and light reminder.

Safe and Reliable

  • Safe Running: Labthinks high-end industrial computer is embedded to eliminate the system failure caused by computer virus and ensure the operation reliability and data storage security.
  • Safe Operation: equipped with optical and other intelligent sensors as well as intelligent sound and light alarms to ensure the operation safety.
  • Safe Performance: the instrument uses global renowned brand components with stable and reliable performance.

Powerful Functions

  • Professional test mode provides flexible and plentiful control functions to meet the needs of scientific research.
  • Display oxygen/water vapor transmission rate curve, oxygen/water vapor transmission coefficient curve, temperature curve and humidity curve.
  • Wide temperature range, allowing the barrier test at different temperatures (customized).
  • The gas purification device independently developed by Labthink can remove trace oxygen in nitrogen, providing oxygen-free carrier gas (optional).

Testing Principle

The pre-treated sample is clamped between the test chambers, oxygen or nitrogen with stable relative humidity flows on one side of the film, and the high purity nitrogen flows on the other side; oxygen or water molecules diffuse through the film into high-purity nitrogen on the other side, and are carried to the sensor by the flowing nitrogen. By analyzing the oxygen or water vapor concentration measured by the sensor, the oxygen or water vapor transmission rate can be calculated.

Reference Standards

ASTM D3985, ASTM F1307, GB/T 19789, GB/T 31354, DIN 53380-3, JIS K7126-2-B, YBB 00082003-2015

ASTM F1249, ISO 15106-2, GB/T 26253, JIS K7129, YBB00092003-2015

Test Applications

Applications
  • Films
    The oxygen and water vapor transmission rate tests of various plastic films, paper-plastic composite films, co-extrusion films, aluminized films, aluminum foil composite films, glass fiber aluminum foil paper composite films and other film-like materials.
  • Sheets
    The oxygen and water vapor transmission rate tests of PP sheet, PVC sheet, PVDC sheet, metal foil, rubber sheet, silicon sheet and other sheet materials.

Technical Specifications

Table 1: Test Parameters Note2

Parameter/Model Model C403H
OTR Test Range cc/(m2day) (Standard area 50cm2) 0.01 200
cc/(m2day) (MASK area 5cm2) 0.2 2000 (Optional)
cc/(m2day) (MASK area 1cm2) 1 10000 (Optional)
OTR Resolution cc/(m2day) 0.0001
OTR Repeatability cc/(m2day) 0.01 or 1%, whichever is greater
WVTR Test Range g/(m2day) (Standard area 50cm2) 0.005 40
g/(m2day) (MASK area 5cm2) 0.2 400 (Optional)
g/(m2day) (MASK area 1cm2) 1 2000 (Optional)
WVTR Resolution g/(m2day) 0.0001
WVTR Repeatability g/(m2day) 0.005 or 2%, whichever is greater
Temperature range C 15 - 50
5 60 (Customized)
Temperature fluctuation C 0.05
Humidity range %RH (Within standard temperature range) 0%, 5 - 902%
Extended functions GP-01 Gas Purification Unit Optional
DataShieldTM Note3 Optional
Computer System required by GMP Optional
CFR21 Part11 Optional

Table 2: Technical Specifications

Test Chamber 3 test chambers
Specimen Size 4.4 x 4.411.2cm11.2cm)
Specimen Thickness 120 Mil3mm
Standard Test Area 50 cm2
Carrier Gas 99.999% high purity nitrogen, 99.5% oxygen (gas source is out of supply scope)
Carrier Gas Pressure 40.6 PSI / 280 kPa
Port Size 1/8 inch metal tubing
Power Supply 120VAC10% 60Hz / 220VAC10% 50Hzeither one of two
Instrument Dimensions 23.6 H x 19.6 W x 27.5 D (60cm 50cm 70cm)
Net weight 220Lbs100kg

Configurations

Standard Configurations
Mainframe, tablet, sampler, vacuum grease, polyurethane pipe of 6 mm in diameter
Optional Parts
GP-01 Gas Purification Unit, air compressor, CFR21Part11, GMP computer system requirements and DataShieldTM Data ShieldNote3
Remarks
1. The gas supply port of the instrument is 6 mm polyurethane pipe (pressure 79.7 psi / 550 kPa);
2. Customers will need to prepare for gas supply and distilled water.

Note 1: All the product features are subject to detailed descriptions in the "Technical Parameters.
Note 2: The parameters in the table are measured by professional operators in Labthink Laboratory according to the requirements and conditions of relevant laboratory environmental standards.
Note 3: DataShieldTM Data Shield System provides safe and reliable data application support. The system can be shared by multiple Labthink products. Please purchase separately as needed.



Reliable Multi-Gas Permeability Testing

Assess gas permeability in compostable films and various packaging materials with confidence. This system is engineered to handle O, CO, N, and other gases upon request. Test up to three specimens at once, obtaining highly accurate and repeatable results, thanks to automatic calibration and robust construction. Featuring stainless steel chambers and advanced sensor technology, it offers industry-standard compliance (ASTM D3985, ISO 15105-2) for peace of mind.


Advanced Automation and Data Management

Streamline your laboratory workflow with batch or continuous testing modes and built-in memory for 10,000 test records. The intuitive Windows-based software enables powerful control and data analysis. Connect seamlessly via RS232, LAN, or USB, and export reports in CSV or PDF formats. With an LCD touch panel and user-friendly operation, your testing and data management needs are fully covered.


Enhanced Safety and Quality Features

Experience ultimate safety with automatic shutdown, interlock protection, and both visual and audible alarms. The system supports a controlled test environment with adjustable temperature and humidity, ensuring the integrity of results. Sample preparation is made easy with included cutting and mounting tools, while automatic calibration with certified standards keeps your measurements trustworthy and compliant.

FAQs of Testing System for Evaluating Gas Permeability in Compostable Films:


Q: How does the testing system ensure accurate gas permeability measurements?

A: The system uses auto-calibration with certified gas standards and precision sensors, ensuring each measurement meets ASTM D3985 and ISO 15105-2 standards. It also features adjustable temperature and humidity controls, enabling reproducible and reliable results.

Q: What gases can be tested, and can the system be configured for different applications?

A: This equipment is compatible with oxygen (O), carbon dioxide (CO), nitrogen (N), and can be optionally configured for other gases. It is suitable for various materials, including compostable films and bioplastics, making it versatile for research and quality control.

Q: When should the alarm function be expected to activate during operation?

A: The alarm functionboth audio and visualwill activate automatically at the end of a testing cycle or if there is a system error, alerting users to check results or investigate potential issues promptly.

Q: Where can data be stored and how can it be exported for further analysis?

A: All testing data is stored in the built-in memory capable of holding up to 10,000 datasets. Users can export data via USB, LAN, or RS232 interfaces in CSV or PDF formats for comprehensive analysis and record-keeping.

Q: What is the process for preparing samples and starting a test?

A: Sample preparation tools for cutting and mounting are included with the system. After preparing a 100 x 100 mm or round 100 mm diameter specimen, simply place it in the chamber, set test parameters using the LCD touch panel, and initiate the process with full automation.

Q: How does continuous and batch testing benefit routine laboratory workflows?

A: Continuous and batch testing modes allow simultaneous measurement of up to three specimens, optimizing throughput and providing greater efficiency for high-volume labs. This enables faster decision-making and comprehensive quality checks.

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