Product Description
Featuresnote1
Batch Testing
- Equipped with fully-automatic gravity fed sample feeder, which is Labthinks latest scientific and technological achievement that can facilitate continuous testing of 20 to 120 samples.
- A & B dual-channel design can test samples of two different specifications simultaneously.
- The target vacuum degree can be set by the operator to meet testing requirements of different samples.
- Dual methods of vacuum decay and pressure decay provide the flexibility to accommodate various types of package samples.
Precise Data
- Advanced pressure detection technology, using world renowned components for data stability which is not affected by ambient environment.
- Advanced microflow automatic flow control technology that can accurately simulate different sizes of leakage holes without manual adjustment.
- Both the differential pressure transducer and flow meter are traceable to NIST.
- The system can achieve a higher test repeatability of 1um.
Intelligent Control
- 15.6" embedded touch tablet computer with Windows OS.
- New longitudinal interface layout, and easy to use graphic user interface.
- Automatic alarm, automatic capture, automatic collection of unqualified samples.
- The pressure curve is displayed in real time, and the test results are counted automatically.
- Leakage rates are calculated automatically.
- The system is equipped with various sensors as intelligent reminders for safer operation and control.
- Universal printer can be connected for test results output.
- The system features embedded with USB and network ports to facilitate the external access and data transmission of the system, which can be upgraded remotely
Security Compliance
- Verified by compensation and calibration methods.
- The leak tester meets GMP requirements for data traceability and meets the needs of the pharmaceutical industry.
- User operation permission is managed at multiple levels, and the permission content can be configured on demand.
- Electronic signature is designed according to the standard requirements of 21 CFR Part11.
Test Principle
The sample is placed in the sample feeder and automatically delivered into the test cell. The leak rate and other results can be calculated and obtained by analyzing pressure changes measured by the sensor.
Reference Standards
ASTM F2338, YY-T 0681.18, and USP<1207>
Applications
| Basic Applications |
Vials |
Various vial sealing test. |
| Extended Applications |
Ampoule |
Various ampoule bottle sealing tests. |
| Cartridge Bottles |
Various cartridge bottle sealing tests. |
| Injection bottles |
Various injection bottles sealing test. |
Technical Parameters
Table 1: Test Parameters Note2
| ParameterModel |
C690H |
| Testing Range |
um(Reference aperture size USP1207) |
3i8igreat leakage |
| Detection Lower Limit |
um |
3 |
| Resolution |
um |
0.1 |
| Repeatability |
um |
1 |
| Pressure Range |
kPa |
-100i0ii14100 |
| Extended Functions |
21 CFR Part11 |
Optional |
| GMP computer system requirements |
Optional |
Table 2: Technical Specifications
| Testing Cell |
1 set for A group and 1 set for B group |
| Sample Feeder |
1 set for A group and 1 set for B group |
| Sample Size |
I45 mm80mmNote3 |
| Sample Quantity |
20120 pieces |
| Gas Specifications |
Compressed Air (Gas source is provided by the user) |
| Gas Source Pressure |
40.6 PSI / 500 kPa |
| Port Size |
I6 mm Polyurethane tube |
| Dimensions |
33.4 H x 19.6 W x 28.7 D (85cm 50cm 73cm) |
| Power |
120VAC10% 60Hz / 220VAC10% 50Hzi14select one from the twoi14 |
| Net weight |
209Lbs (95kg) |
Product Configuration
| Standard Configuration |
Mainframe, embedded tablet computer, software, flow meter, European vacuum pump, I6 mm polyurethane tube |
| Customization |
Test cell and sample feeder of group A, test cell and sample feeder of group B, negative standard reference sample and positive standard reference sample designed according to sample specifications |
| Optional Parts |
GMP computer system requirements, 21 CFR Part11, air compressor, IQ/OQ/PQ documents |
Note 1: The described product characteristics are subject to the specific annotation of the "Technical Parameters" table.
Note 2: The parameters in the table are measured in the Labthink laboratory by professional operators according to the requirements and conditions of the relevant laboratory environmental standards.
Note 3: Group C test cell can be customized for samples beyond the "Sample Size", but the lower detection limit and test range will change according to the sample size, and the actual delivery shall prevail.
Efficient Non-Destructive Cosmetic Packaging TestingThis leak tester enables rapid, reliable, and non-invasive assessment of cosmetic containers, including bottles, tubes, and jars. By using compressed air and sensitive pressure sensors, it detects even subtle leaks while keeping packaging intact. Manufacturers benefit from customizable testing cycles and port sizes, adapting the device for various packaging formats and production scales.
User-Centric Control and Data ManagementThe instrument incorporates a modern touch screen panel for easy operation, multi-language support, and USB data export for comprehensive result tracking. Visual and audible alarms promptly notify operators of leakage findings, ensuring safety and workflow efficiency. Maintenance is streamlined with tool-free daily upkeep, further simplifying usage for laboratory staff.
GMP-Compliant Quality AssuranceMeeting GMP standards, this instrument supports cosmetic manufacturers' compliance requirements, helping maintain product integrity. Its stainless steel shell ensures durability, and adjustable calibration secures consistent measurement accuracy. The desktop installation fits seamlessly into laboratory environments, making it the ideal solution for quality control in cosmetic packaging.
FAQ's of Non-Destructive Testing Instrument for Cosmetics Leak-Proof Packaging:
Q: How does the non-destructive leak tester detect leaks in cosmetic packaging?
A: The instrument uses compressed air to pressurize the cosmetic container. A high-sensitivity pressure sensor monitors for any changes, and if a leak is present, the system triggers both visual and audible alarms on the digital LCD display, ensuring accurate and immediate detection without damaging the packaging.
Q: What types of cosmetic packaging can be tested with this instrument?
A: The device is suitable for various container materials, including plastic, glass, and metal bottles, tubes, and jars. Its specimen chamber accommodates containers with diameters up to 80 mm and heights up to 190 mm, making it versatile for different product formats.
Q: When should automatic or manual calibration be performed on the leak tester?
A: Automatic calibration is ideal for routine operational use to maintain accuracy. Manual calibration may be preferred before critical testing runs or after maintenance, allowing operators to fine-tune the system for specific container types or test ranges up to 600 kPa.
Q: Where is the best location to install this leak testing instrument?
A: The tester is designed as a desktop model for laboratory or quality control environments in cosmetic manufacturing facilities. Its compact pedestal size fits easily on standard workbenches, supporting seamless integration alongside other analytical equipment.
Q: What is the process for conducting a leak test on cosmetic containers?
A: To perform a leak test, place the container on the silicone gasket in the chamber, select operating settings (automatic or manual), adjust the test cycle (10-60 seconds), and initiate the test via the touch screen panel. Data can be exported through USB for record keeping and analysis.
Q: How easy is it to maintain this leak tester for daily operation?
A: The instrument is designed for tool-free daily maintenance, allowing operators to clean and check essential components quickly. This reduces downtime and ensures consistent performance, which is vital in high-throughput manufacturing or laboratory settings.
Q: What are the key benefits of using this leak tester for cosmetic packaging quality control?
A: Key benefits include non-destructive testing for improved packaging integrity, digital monitoring for enhanced accuracy, multi-language operation for international teams, GMP compliance assurance, and efficient data management with USB export. Overall, it streamlines quality control and safeguards cosmetic product reliability.