Product Description
Product Featuresnote1
OTR/WVTR tested in One Instrument
- OTR WVTR mode, OTR mode and WVTR mode are available for selection.
- OTR and WVTR tests can be automatically completed for each sample mounting.
- Genuinely reflect the OTR WVTR performance of the same sample, avoiding effect on test data due to sample contamination arising from instrument switching.
Coulometric Oxygen Sensor
- The instrument is equipped with a ppb level Coulometric Oxygen Sensor, as one of new Labthink technical achievements, which can obtain a lower limit of the test.
- Designed according to ASTM D3985 with absolute value, and no calibration is permitted.
- Longer service life, two times longer than that of a traditional Coulometric oxygen sensor.
- Over limit alarm and automatic protection.
Infrared Moisture Sensor
- The instrument is equipped with Labthink patented infrared moisture sensor which can obtain a lower limit of the test.
- Designed according to ASTM F1249.
- Longer service life, non-consumable.
- Over limit alarm and automatic protection.
Accurate Data
- Brand new rainbow bridge structural test cell and 360 air circulation constant temperature technology ensure better temperature stability.
- In the test process, the automatic control on flow, temperature and relative humidity is realized, reaching higher accuracy.
- The test cell is equipped with a high-precision humidity sensor to monitor and record humidity changes in real time.
High Efficiency 6 Test Cells
- Independent six sets of 50cm2 standard area test cells, which is three times the traditional oxygen transmission rate test instrument.
- Six samples can be tested at the same time under the same conditions, with independent tests data.
- In the same test cycle, the number of samples completed increases from 2 to 6.
- Automatic sample clamping, saving time and effort, ensuring consistent clamping force and better sealing.
Intelligent Operation
- The 12 Inch Touch panel of windows system is used for more convenient operation.
- Automatic mode - after inputting test temperature and humidity and clicking one key, the test proceeds automatically.
- Intelligent test cell hood which opens and closes automatically with sound and light alert.
Safe and Reliable
- Safe Running: Labthinks high-end industrial computer is embedded to eliminate the system failure caused by computer virus and ensure the operation reliability and data storage security.
- Safe Operation: equipped with optical and other intelligent sensors as well as intelligent sound and light alarms to ensure the operation safety.
- Safe Performance: the instrument uses global renowned brand components with stable and reliable performance.
Space Saving
- The width of the instrument is only 1/3 of the traditional six-cell instrument, saving laboratory space.
Powerful Functions
- Professional test mode provides flexible and plentiful control functions to meet the needs of scientific research.
- Display oxygen/water vapor transmission rate curve, oxygen/water vapor transmission coefficient curve, temperature curve and humidity curve.
- Wide temperature range, allowing the barrier test at different temperatures (customized).
- The gas purification device independently developed by Labthink can remove trace oxygen in nitrogen, providing oxygen-free carrier gas (optional).
Testing Principle
The pre-treated sample is clamped between the test chambers, oxygen or nitrogen with stable relative humidity flows on one side of the film, and the high purity nitrogen flows on the other side; oxygen or water molecules diffuse through the film into high-purity nitrogen on the other side, and are carried to the sensor by the flowing nitrogen. By analyzing the oxygen or water vapor concentration measured by the sensor, the oxygen or water vapor transmission rate can be calculated.
Reference Standards
ASTM D3985, ASTM F1307, GB/T 19789, GB/T 31354, DIN 53380-3, JIS K7126-2-B, YBB 00082003-2015
ASTM F1249, ISO 15106-2, GB/T 26253, JIS K7129, YBB00092003-2015
Test Applications
| Applications |
- Films
The oxygen and water vapor transmission rate tests of various plastic films, paper-plastic composite films, co-extrusion films, aluminized films, aluminum foil composite films, glass fiber aluminum foil paper composite films and other film-like materials.
|
- Sheets
The oxygen and water vapor transmission rate tests of PP sheet, PVC sheet, PVDC sheet, metal foil, rubber sheet, silicon sheet and other sheet materials.
|
Technical Specifications
Table 1: Test Parameters Note2
| Parameter/Model |
Model C406H |
| OTR Test Range |
cc/(m2day) (Standard area 50cm2) |
0.02 200 |
| cc/(m2day) (MASK area 1cm2) |
1 10000 (Optional) |
| cc/(m2day) (MASK area 5cm2) |
0.2 2000 (Optional) |
| OTR Resolution |
cc/(m2day) |
0.0001 |
| OTR Repeatability |
cc/(m2day) |
0.02 or 1%, whichever is greater |
| WVTR Test Range |
g/(m2day) (Standard area 50cm2) |
0.02 40 |
| g/(m2day) (MASK area 5cm2) |
0.2 400 (Optional) |
| g/(m2day) (MASK area 1cm2) |
1 2000 (Optional) |
| WVTR Resolution |
g/(m2day) |
0.0001 |
| WVTR Repeatability |
g/(m2day) |
0.02 or 2%, whichever is greater |
| Temperature range |
C |
15 - 50 5 60 (Customized) |
| Temperature fluctuation |
C |
0.15 |
| Humidity range |
%RH (Within standard temperature range) |
0%, 5 - 902%, 100% |
| Extended functions |
GP-01 Gas Purification Unit |
Optional |
| DataShieldTM Note3 |
Optional |
| Computer System required by GMP |
Optional |
| CFR21 Part11 |
Optional |
Table 2: Technical Specifications
| Test Chamber |
6 test chambers |
| Specimen Size |
4.6 x 4.6i1411.7cm11.7cm) |
| Specimen Thickness |
120 Mili143mmi14 |
| Standard Test Area |
50 cm2 |
| Carrier Gas |
99.999% high purity nitrogen, 99.5% oxygen (gas source is out of supply scope) |
| Carrier Gas Pressure |
40.6 PSI / 280 kPa |
| Port Size |
1/8 inch metal tubing |
| Power Supply |
120VAC10% 60Hz / 220VAC10% 50Hzi14either one of twoi14 |
| Instrument Dimensions |
23.6 H x 19.2 W x 25.9 D (60cm 49cm 66cm) |
| Net weight |
220Lbsi14100kgi14 |
Configurations
- Standard Configurations
- Mainframe, tablet, sampler, vacuum grease, polyurethane pipe of 6 mm in diameter
- Optional Parts
- GP-01 Gas Purification Unit, air compressor, CFR21Part11, GMP computer system requirements and DataShieldTM Data ShieldNote3
- Remarks
- 1. The gas supply port of the instrument isI 6 mm polyurethane pipe (pressure 79.7 psi / 550 kPa);
2. Customers will need to prepare for gas supply and distilled water.
Note 1: All the product features are subject to detailed descriptions in the "Technical Parameters.
Note 2: The parameters in the table are measured by professional operators in Labthink Laboratory according to the requirements and conditions of relevant laboratory environmental standards.
Note 3: DataShieldTM Data Shield System provides safe and reliable data application support. The system can be shared by multiple Labthink products. Please purchase separately as needed.
Comprehensive Barrier Testing for Ointment TubesThis instrument delivers precise measurement of oxygen and water vapor permeability, ensuring pharmaceutical packaging meets international standards. With dual test chambers and advanced detection methods, it offers reliable results for both O2 and moisture ingress-crucial for ointment tube integrity. Its versatility adapts to various tube sizes, supporting up to three simultaneous samples, making testing efficient and cost-effective for manufacturers and exporters.
Advanced Features and User-Friendly OperationBenefit from a microprocessor-based automatic control system, real-time data logging, and customizable language settings for an intuitive user experience. The instrument supports up to 10,000 test records storage, automatic electronic calibration, and robust audible and visual fault alarms. Its LCD digital display allows for easy data visualization, while over-range protection and a responsive alarm system ensure safety and data integrity.
Fully Compliant and Efficient Workflow IntegrationDesigned to comply with ASTM, ISO, and DIN standards, this permeability tester seamlessly integrates into quality assurance workflows. The benchtop configuration is suitable for laboratory environments. High accuracy (2% FS), fast response time (3s), and capacity for daily high-throughput testing make it an invaluable tool for pharmaceutical packaging manufacturers and suppliers worldwide.
FAQ's of Oxygen and Water Vapor Permeability Testing Instrument for Pharmaceutical Packaging Ointment Tubes:
Q: How does the Oxygen and Water Vapor Permeability Testing Instrument operate?
A: The instrument uses manometric and coulometric methods for oxygen detection and gravimetric/infrared techniques for water vapor analysis. A microprocessor-based automatic control ensures fully automated testing, and dual test chambers allow simultaneous evaluation of up to three ointment tube specimens.
Q: What types of pharmaceutical packaging can be tested with this instrument?
A: It is designed specifically for ointment tube permeability assessment, supporting tubes up to 150 mm in length and 70 mm in diameter. Its variable test width (100 mm) and adjustable stroke (30-300 mm) accommodate a wide range of tube sizes.
Q: When should I calibrate the equipment?
A: Calibration is fully automated and electronically controlled, reducing manual effort. However, routine calibration checks are recommended in accordance with your quality management protocols or after significant maintenance activities.
Q: Where can this instrument be used or installed?
A: This benchtop instrument is ideal for laboratory environments, quality control departments, and production facilities linked with pharmaceutical packaging, particularly ointment tube manufacturers and suppliers.
Q: What is the typical testing process for ointment tubes?
A: Place up to three ointment tube specimens in the dual test chambers, set the required parameters (test range, humidity, temperature), and start the automated test. The system will perform real-time data logging and display results on the LCD digital screen.
Q: How does the alarm function enhance user safety?
A: The instrument is equipped with both audible and visual alarms to promptly alert users to operational faults, over-range conditions, or other critical issues, ensuring safe operation and protecting both user and specimen integrity.
Q: What are the main benefits of using this permeability tester for pharmaceutical packaging?
A: Key benefits include high accuracy (2% FS), rapid response (3 s), compliance with major international standards, automatic electronic calibration, large data storage, real-time monitoring, and efficient daily testing capacity-all contributing to improved packaging quality and regulatory compliance.