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Professional Test Instrument Overcoming the Challenges in High Barrier Film Permeability Testing

Professional Test Instrument Overcoming the Challenges in High Barrier Film Permeability Testing

50000 USD ($)/Set

Product Details:

  • Specimen Size 108 mm (standard)
  • Number of Specimens 1 - 3
  • Max Height 400 mm
  • Mounting Type Tabletop
  • Response Time < 1 minute
  • Automation Grade Fully Automatic
  • Accuracy 1% F.S.
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Professional Test Instrument Overcoming the Challenges in High Barrier Film Permeability Testing Price And Quantity

  • 1 Set
  • 50000.00 - 100000.00 USD ($)/Set
  • 50000 USD ($)/Set

Professional Test Instrument Overcoming the Challenges in High Barrier Film Permeability Testing Product Specifications

  • USB, RS232
  • 108 mm (standard)
  • Single/Multiple Test Modes
  • Laboratory, Quality Control, R&D
  • 1% F.S.
  • 1 - 3
  • 400 mm
  • Tabletop
  • Microprocessor based, Touchscreen control
  • < 1 minute
  • Fully Automatic
  • Ultra-low to moderate permeability films
  • 0.3 - 0.6 MPa
  • High precision, Multi-mode analysis, Auto calibration, Real-time data logging
  • 15C - 45C (adjustable)
  • 220V AC
  • 0.1 - 10 mm/min
  • AC 220 V, 50 Hz
  • 7 Color TFT Touch Panel Display
  • Up to 300 mm
  • 10% - 95% RH (adjustable)
  • Permeability Testing Instrument
  • Up to 100 mm
  • 70 kg
  • 0.001 cc/mday
  • 50 Hz
  • 0.001-5000 cc/mday
  • Standard 8 mm
  • Gas and Vapour Permeability Analysis on High Barrier Films

Product Description

Product FeaturesNote1

Innovative structure design & upgraded automatic operation

  • Test cells with brand new pop-up drawer type design
  • Automatic specimen clamping with uniform force
  • Components are supplied by global well-known manufacturers, which are reliable and stable in performance
  • Intelligent test mode, one-button test operation (test temperature should be set in advance) and automatic stop
  • Scientific research mode provides more flexible parameter and function settings for analysis of gas transmission rate, solubility coefficient, diffusion coefficient and permeability coefficient

Upgraded testing accuracy and efficiency

  • Imported high precision vacuum sensor for tests of ultra-high barrier property (0.01 0.09 cm3/ m224h0.1MPa) materials with high accuracy and repeatability
  • Imported pneumatic control system with ultra-low failure rate and extremely long service life, which guarantees the seal performance of the whole system
  • Imported high precision vacuum pump improves the evacuation efficiency and generates vacuum up to 0.2Pa
  • The vacuum pump is turned on/off automatically
  • For low and medium barrier property materials, test time is less than 4 hours (including evacuation time)
  • For high barrier property materials, test time is less than 8 hours (including evacuation time)
  • Three independent test cells provide individual test results, specimens can be replaced as desired

Excellent temperature and pressure control technique

  • 360circulation constant temperature technology is applied in the instrument to remain the test temperature fluctuation below 0.05C
  • Labthinks unique pressure compensation technique is used to maintain the stable differential pressure (pressure change is less than 0.2KPa)
  • The pressure of high pressure chamber can be adjusted from 10KPa to 210KPa and maintained precisely

Versatile functions based on standards, customization available

  • Various types of gases are testable: sole gas, mixed gases, poisonous gases, explosive gases and other dangerous gases (customization is required)
  • The humidity of test gas can be adjusted and controlled automatically by the system, without requiring human intervention (customization is required for humidifying device)
  • Labthinks unique data fitting function can provide the test results of gas transmission rate, permeability coefficient, solubility coefficient and diffusion coefficient at extreme temperatures
  • Reference film for fast calibration ensures accurate and universal test data
  • Calibration port for verifying test temperature and pressure
  • Conform to the test standards of differential pressure method

High end, secure and easy-to-use embedded computer controlled system

  • Integrated design of instrument and software minimizes the malfunctions caused by computer virus or faulty operations and ensures the performance of the instrument and data security
  • The instrument can be easily operated with a mouse, a keyboard and a monitor. Windows operation interface for testing operations and displaying data
  • The system is equipped with four USB ports and dual Internet ports for convenient data transmission
  • The instrument meets the requirements of China GMP of pharmaceutical industry (optional)
  • Labthinks unique DataShieldTM system for data management and connecting information management system (optional)

Test Principle

C130H is designed in accordance with differential pressure method. The pre-conditioned specimen is mounted in the gas diffusion cell as to form a sealed barrier between two chambers. The lower-pressure chamber is firstly evacuated, followed by the evacuation of the entire cell. A flow of gas is thereafter introduced into the evacuated higher-pressure chamber and a constant pressure difference is generated between the two chambers. The gas permeates through the specimen from higher pressure side into the lower pressure side. The gas permeability and other barrier properties of the specimen can be obtained by monitoring the pressure changes in the lower chamber.

Test StandardNote1

ISO 2556, ISO 15105-1, GB/T 1038-2000, ASTM D1434, JIS K7126-1, YBB 00082003

ApplicationsNote1

This instrument is applicable to the determination of gas permeability of:

Basic Applications
  • Films
    Including plastic films, plastic composite films, paper-plastic composite films, coextruded films, aluminized films, aluminum foils, aluminum foil composite films and many others
  • Sheeting
    Including engineering plastics, rubber and building materials, e.g. PP, PVC and PVDC
Extended Applications
  • Various Gases
    Test the permeability of various types of gases, e.g. O2, CO2, N2, Air and He
  • Inflammable, Explosive and Poisonous Gases
    Test the permeability of inflammable, explosive and poisonous gases
  • Biodegradable Films
    Test gas permeability of various sorts of biodegradable films, e.g. starch-based biodegradable bags
  • Materials for Aerospace Usage
    This instrument can test the Helium permeability of airship gas bags
  • Paper and Paper Board
    Test gas permeability of paper and paper-plastic composite materials, e.g. aluminized paper for cigarette packages, Tetra Pak sheeting, paper bowls for instant noodles and disposable paper cups
  • Paint Films
    Test gas permeability of substrates coated paint films
  • Glass Fiber Cloth and Paper
    Including glass fiber cloth and paper materials, e.g. Teflon paint cloth, Teflon welding cloth and Teflon silicon rubber cloth
  • Soft Tube Materials for Cosmetics
    Including various types of cosmetic tubes, aluminum-plastic tubes and toothpaste tubes
  • Rubber Sheeting
    Including various sorts of rubber sheeting, e.g. car tires

Technical SpecificationsNote2

Specifications Film Test
Test Range 0.01 50,000 cm3/m224h0.1MPa
Resolution 0.001 cm3/ m224h0.1MPa
Temperature Range 10C 50C (room temperature 23C)
Resolution 0.01C
Temperature Fluctuation 0.05C
Temperature Accuracy 0.3C (calibration port)
Vacuum Resolution 0.01Pa
Vacuum Accuracy Displayed Value 0.2% (1%100% of sensor range)
Vacuum Degree of Test Chamber < 10 Pa
Number of Specimens 3 with independent test results
Customization available for other number of specimens
Specimen Size I97 mm
Test Area 38.48 cm2
Test Gas O2, N2, and CO2 (outside of supply scope)
Humidifying of Test Gas (customization available)
Test Pressure 10KPa 210KPa
Gas Supply Pressure 0.5 Mpa 0.6 Mpa (73psi 87psi )
Port Size I6 mm PU Tubing
Instrument Dimension 710 mm (L) 350 mm (W) 630 mm (H)
Power Supply 220VAC10% 50Hz / 120VAC10% 60Hz
Net Weight 100 kg

Configurations

Standard Configurations
Instrument, Monitor, Keyboard, Mouse, Round Sample Cutter, Vacuum Grease, Fast Quantitative Filter Paper and Vacuum Pump, I6 mm PU tubing (3m)
Optional Parts
GMP Computer System, DataShieldTM Note3, Air Compressor
Note
1. The gas supply port of the instrument is I6 mm PU tubing;
2. Customers need to prepare gas supply.

Note 1: The described test standard, applications and product features should be in line with Technical Specifications.
Note 2: The parameters in the table are measured by professional operators in Labthink laboratory under strictly controlled laboratory conditions.
Note 3: DataShieldTM provides safe and reliable data application support. Multiple Labthink instruments can share one single DataShieldTM system which can be configured as required.



Certified High Barrier Film Testing

Adhering to stringent ASTM, ISO, GB, and JIS standards, the instrument guarantees internationally recognized reliability in permeability measurements. Its broad test range covers ultra-low to moderate barrier films, providing laboratories and manufacturers with confidence in their barrier property analysis. The precision-engineered chamber, crafted from corrosion-resistant stainless steel, ensures consistent, repeatable results with minimal maintenance requirements.


User-Friendly Automation and Data Security

The system's advanced microprocessor control enables fully automatic testing, while real-time data logging and onboard memory safeguard critical test data. User access is protected by multi-level password systems, protecting sensitive information and ensuring only authorized personnel can operate or modify settings. Integrated error alarms and safety features like overload protection and emergency stop provide peace of mind during every operation.


Flexible Application and Enhanced Analysis

Ideal for laboratories, quality control, and R&D, the instrument supports multiple test modes and specimen sizes. With intuitive touchscreen control and PC connectivity through USB or RS232, users can configure tests, monitor progress, and export results efficiently. The included custom analysis software streamlines data processing, empowering users to extract detailed insights and optimize film development workflows.

FAQ's of Professional Test Instrument Overcoming the Challenges in High Barrier Film Permeability Testing:


Q: How does this test instrument ensure compliance with international testing standards?

A: The instrument is certified for ASTM, ISO, GB, and JIS standards, ensuring accurate and repeatable results that are internationally recognized. This compliance supports acceptance of testing data across industries and markets.

Q: What is the process for conducting a high barrier film permeability test?

A: Begin by placing your film specimen (standard 108 mm) in the stainless steel chamber. Use the touchscreen panel to configure test parameters like temperature (15C-45C), humidity (10-95% RH), and sampling frequency. The microprocessor automatically manages the test, collects data, and triggers alarms for any anomalies.

Q: Where can the test data be accessed, stored, and exported?

A: Test data is logged in the instrument's built-in memory. Users can view results on the 7-inch color TFT touchscreen, export data externally via USB or RS232 interfaces, or analyze further using the included PC-compatible custom software.

Q: What safety features are integrated into the instrument?

A: Safety is addressed with overload protection, an emergency stop button, and clear error notifications. These features help prevent equipment damage and ensure user protection during testing.

Q: When should I perform calibration and what options are available?

A: Calibration is essential before initial use and at regular intervals to maintain measurement accuracy (1% F.S.). The instrument supports both auto and manual calibration, making it easy to adapt to different quality control protocols.

Q: How does the user access control enhance data security?

A: The instrument employs multi-level password protection, ensuring that only authorized users can access, run, or modify critical test parameters and data. This secures sensitive information and improves audit trails in regulated environments.

Q: What practical benefits does this device offer for laboratory and manufacturing applications?

A: Designed for versatility, the instrument provides high accuracy, automated workflows, rapid response times (<1 minute), and is suitable for single or multiple specimen testing. These features streamline quality control, accelerate R&D, and reduce manual errors, supporting efficient, compliant operations.

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