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Packaging OTR and WVTR Testing to Extend Fresh Food Shelf Life

Packaging OTR and WVTR Testing to Extend Fresh Food Shelf Life

50000 USD ($)/Set

Product Details:

  • Response Time <30 seconds
  • Gas Pressure 0.1-0.5 MPa
  • Automation Grade Automatic
  • Accuracy OTR: 0.01 cc/m24h; WVTR: 0.01 g/m24h
  • Specimen Size Diameter 100 mm or custom
  • Equipment Type OTR and WVTR analyzer
  • Humidity 20%-90% RH
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Packaging OTR and WVTR Testing to Extend Fresh Food Shelf Life Price And Quantity

  • 50000 USD ($)/Set
  • 1 Set
  • 50000.00 - 100000.00 USD ($)/Set

Packaging OTR and WVTR Testing to Extend Fresh Food Shelf Life Product Specifications

  • OTR: 0.01-2000 cc/m24h, WVTR: 0.01-1000 g/m24h
  • 15C-50C
  • 500 mm
  • OTR: 0.01-2000 cc/m24h; WVTR: 0.01-1000 g/m24h
  • AC 220V, 50Hz
  • Packaging permeability testing for fresh food and flexible packaging materials
  • Approx. 60 kg
  • USB, Ethernet
  • 0.001 cc/m24h or 0.001 g/m24h
  • Adjustable between 10-500 mm/min
  • Digital LCD touchscreen display
  • 150 mm
  • OTR: 0.01 cc/m24h; WVTR: 0.01 g/m24h
  • 0.1-0.5 MPa
  • Automatic
  • <30 seconds
  • 20%-90% RH
  • OTR and WVTR analyzer
  • Diameter 100 mm or custom
  • 50 Hz
  • High-throughput, multi-sample
  • Standard 1/8 inch
  • 220V/50Hz
  • Microprocessor-based with digital touch control
  • Bench-top
  • 0-300 mm
  • Auto calibration, data logging, password protection, print output
  • Up to 3 simultaneously
  • Testing permeability of packaging material

Product Description

Product Featuresnote1

OTR/WVTR tested in One Instrument

  • OTR WVTR mode, OTR mode and WVTR mode are available for selection.
  • OTR and WVTR tests can be automatically completed for each sample mounting.
  • Genuinely reflect the OTR WVTR performance of the same sample, avoiding effect on test data due to sample contamination arising from instrument switching.

Coulometric Oxygen Sensor

  • The instrument is equipped with a ppb level Coulometric Oxygen Sensor, as one of new Labthink technical achievements, which can obtain a lower limit of the test.
  • Designed according to ASTM D3985 with absolute value, and no calibration is permitted.
  • Longer service life, two times longer than that of a traditional Coulometric oxygen sensor.
  • Over limit alarm and automatic protection.

Infrared Moisture Sensor

  • The instrument is equipped with Labthink patented infrared moisture sensor which can obtain a lower limit of the test.
  • Designed according to ASTM F1249.
  • Longer service life, non-consumable.
  • Over limit alarm and automatic protection.

Accurate Data

  • Brand new rainbow bridge structural test cell and 360 air circulation constant temperature technology ensure better temperature stability.
  • In the test process, the automatic control on flow, temperature and relative humidity is realized, reaching higher accuracy.
  • The test cell is equipped with a high-precision humidity sensor to monitor and record humidity changes in real time.

High Efficiency 6 Test Cells

  • Independent six sets of 50cm2 standard area test cells, which is three times the traditional oxygen transmission rate test instrument.
  • Six samples can be tested at the same time under the same conditions, with independent tests data.
  • In the same test cycle, the number of samples completed increases from 2 to 6.
  • Automatic sample clamping, saving time and effort, ensuring consistent clamping force and better sealing.

Intelligent Operation

  • The 12 Inch Touch panel of windows system is used for more convenient operation.
  • Automatic mode - after inputting test temperature and humidity and clicking one key, the test proceeds automatically.
  • Intelligent test cell hood which opens and closes automatically with sound and light alert.

Safe and Reliable

  • Safe Running: Labthinks high-end industrial computer is embedded to eliminate the system failure caused by computer virus and ensure the operation reliability and data storage security.
  • Safe Operation: equipped with optical and other intelligent sensors as well as intelligent sound and light alarms to ensure the operation safety.
  • Safe Performance: the instrument uses global renowned brand components with stable and reliable performance.

Space Saving

  • The width of the instrument is only 1/3 of the traditional six-cell instrument, saving laboratory space.

Powerful Functions

  • Professional test mode provides flexible and plentiful control functions to meet the needs of scientific research.
  • Display oxygen/water vapor transmission rate curve, oxygen/water vapor transmission coefficient curve, temperature curve and humidity curve.
  • Wide temperature range, allowing the barrier test at different temperatures (customized).
  • The gas purification device independently developed by Labthink can remove trace oxygen in nitrogen, providing oxygen-free carrier gas (optional).

Testing Principle

The pre-treated sample is clamped between the test chambers, oxygen or nitrogen with stable relative humidity flows on one side of the film, and the high purity nitrogen flows on the other side; oxygen or water molecules diffuse through the film into high-purity nitrogen on the other side, and are carried to the sensor by the flowing nitrogen. By analyzing the oxygen or water vapor concentration measured by the sensor, the oxygen or water vapor transmission rate can be calculated.

Reference Standards

ASTM D3985, ASTM F1307, GB/T 19789, GB/T 31354, DIN 53380-3, JIS K7126-2-B, YBB 00082003-2015

ASTM F1249, ISO 15106-2, GB/T 26253, JIS K7129, YBB00092003-2015

Test Applications

Applications
  • Films
    The oxygen and water vapor transmission rate tests of various plastic films, paper-plastic composite films, co-extrusion films, aluminized films, aluminum foil composite films, glass fiber aluminum foil paper composite films and other film-like materials.
  • Sheets
    The oxygen and water vapor transmission rate tests of PP sheet, PVC sheet, PVDC sheet, metal foil, rubber sheet, silicon sheet and other sheet materials.

Technical Specifications

Table 1: Test Parameters Note2

Parameter/Model Model C406H
OTR Test Range cc/(m2day) (Standard area 50cm2) 0.02 200
cc/(m2day) (MASK area 1cm2) 1 10000 (Optional)
cc/(m2day) (MASK area 5cm2) 0.2 2000 (Optional)
OTR Resolution cc/(m2day) 0.0001
OTR Repeatability cc/(m2day) 0.02 or 1%, whichever is greater
WVTR Test Range g/(m2day) (Standard area 50cm2) 0.02 40
g/(m2day) (MASK area 5cm2) 0.2 400 (Optional)
g/(m2day) (MASK area 1cm2) 1 2000 (Optional)
WVTR Resolution g/(m2day) 0.0001
WVTR Repeatability g/(m2day) 0.02 or 2%, whichever is greater
Temperature range C 15 - 50
5 60 (Customized)
Temperature fluctuation C 0.15
Humidity range %RH (Within standard temperature range) 0%, 5 - 902%, 100%
Extended functions GP-01 Gas Purification Unit Optional
DataShieldTM Note3 Optional
Computer System required by GMP Optional
CFR21 Part11 Optional

Table 2: Technical Specifications

Test Chamber 6 test chambers
Specimen Size 4.6 x 4.6i1411.7cm11.7cm)
Specimen Thickness 120 Mili143mmi14
Standard Test Area 50 cm2
Carrier Gas 99.999% high purity nitrogen, 99.5% oxygen (gas source is out of supply scope)
Carrier Gas Pressure 40.6 PSI / 280 kPa
Port Size 1/8 inch metal tubing
Power Supply 120VAC10% 60Hz / 220VAC10% 50Hzi14either one of twoi14
Instrument Dimensions 23.6 H x 19.2 W x 25.9 D (60cm 49cm 66cm)
Net weight 220Lbsi14100kgi14

Configurations

Standard Configurations
Mainframe, tablet, sampler, vacuum grease, polyurethane pipe of 6 mm in diameter
Optional Parts
GP-01 Gas Purification Unit, air compressor, CFR21Part11, GMP computer system requirements and DataShieldTM Data ShieldNote3
Remarks
1. The gas supply port of the instrument isI 6 mm polyurethane pipe (pressure 79.7 psi / 550 kPa);
2. Customers will need to prepare for gas supply and distilled water.

Note 1: All the product features are subject to detailed descriptions in the "Technical Parameters.
Note 2: The parameters in the table are measured by professional operators in Labthink Laboratory according to the requirements and conditions of relevant laboratory environmental standards.
Note 3: DataShieldTM Data Shield System provides safe and reliable data application support. The system can be shared by multiple Labthink products. Please purchase separately as needed.



Precision Testing for Food Packaging

Our OTR and WVTR analyzer delivers fast, accurate permeability analysis to help manufacturers and suppliers maintain optimal freshness in packaged foods. By controlling oxygen and water vapor transmission, the device aids in extending shelf life and ensuring compliance with international standards. Multiple sample capacity and microprocessor-based controls provide efficient, reproducible results for high-demand environments.


User-Friendly Automation and Data Management

Equipped with a digital LCD touchscreen, automatic calibration, and comprehensive data logging, the system streamlines your workflow. Export detailed test data in CSV or PDF, safeguard access with password protection, and print results instantly. The bench-top design, combined with on-site installation and service support, ensures ease of use and peace of mind from setup through daily operation.

FAQ's of Packaging OTR and WVTR Testing to Extend Fresh Food Shelf Life:


Q: How does this analyzer help extend the shelf life of fresh food packaging?

A: The analyzer accurately measures oxygen and water vapor transmission rates under set temperatures and humidity conditions, letting users select optimal packaging materials that minimize permeability and prolong the freshness of packaged foods.

Q: What testing standards does the equipment comply with?

A: This analyzer is compliant with ASTM D3985, ASTM F1249, and ISO 15106 standards, ensuring that results are valid and widely recognized for industrial, regulatory, and export requirements.

Q: When should I use OTR and WVTR testing for my products?

A: Conduct OTR and WVTR tests during product development, quality control checks, and when validating packaging materials for fresh foods or moisture- and oxygen-sensitive products to ensure packaging performance meets safety and shelf life requirements.

Q: Where can this analyzer be installed, and what are the operating conditions?

A: The device is designed for benchtop installation in labs or production environments, operating efficiently between 5C and 35C in non-condensing conditions, with on-site installation and training available as part of the service support.

Q: What is the process for conducting a test with this analyzer?

A: To perform a test, configure parameters such as test time, temperature, and humidity via the touchscreen. Load up to three specimens, initiate the test, and monitor real-time data. The analyzer automatically calibrates and provides fast, accurate results within 30 seconds response time.

Q: How is test data managed and exported from the device?

A: Test data can be logged and saved for traceability, then exported via USB or Ethernet in CSV or PDF formats. Password protection and direct print outputs further enhance data security and workflow efficiency.

Q: What are the main benefits of using this analyzer for packaging material testing?

A: Key benefits include high throughput for multiple samples, precision accuracy, automated features for ease of use, comprehensive data management, international compliance, robust service support, and customizable test settings tailored to your product needs.

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