Product Description
Product FeaturesNote1
Dual Test Modes & Automatic Test with Manipulator
- Dual test modes including application torque test and removal torque test
- Innovative patented manipulator technique supports automatic gripping, opening and fastening, which minimizes the error caused by manual operations and improves the testing accuracy and repeatability
- Gripping force, fastening force and turning speed of the cap can be adjusted freely
- Automatic gripping manipulator with deviation less than 0.01Nm, much better than manual fastening
- Intelligent designs of overload protection, automatic zeroing and error alert for safe test operation
- Manual test or automatic test can be selected
High Testing Accuracy & Low Testing Lower Limit
- Specimens with torque value lower than 0.005Nm is testable. The testing resolution is as high as 0.0001Nm, providing high accuracy and good repeatability.
- The peak value can be maintained automatically, which ensures the recording of the accurate test results
- Automatic judgement of peak value meets the testing requirements for various specimens
- Components and parts are supplied by world well-known manufacturers, which guarantee the stable performance
- Imported pneumatic control system with ultra-long service life and ultra-low failure rate ensures the testing accuracy
New Patented Intelligent Touch Operating System
- Industrial grade touch screen, one-button operation, user-friendly interface, remote upgrade and maintenance
- Chinese and English languages can be selected
- Test curves are displayed in real time. Intelligent data statistics supports quick review of test results.
- Automatic data storage and power failure memory functions
- Historical data can be reviewed and printed easily
- Storage up to 1200 test records
- Test data is expressed in eight international units for reference and comparison
- Multi-level user privilege management, log in with password
- Micro-printer and USB data ports for data exporting and data transfer (optional)
- The instrument conforms to the requirements of GMP (optional)
- Labthinks unique DataShiledTM System for data management and connecting with information system (optional)
Test StandardNote1
ASTM D2063, ASTM D3198, ASTM D3474, BB/T 0025, BB/T 0034, GB/T 17876
Applications
| Basic Applications |
- Bottle Packages
Application and removal torque test of the bottle caps for bottled packages for food, pharmaceuticals, e.g. beverage or tablet bottles
|
- Flexible Tube Packages
Application and removal torque test of flexible tube packages for food, pharmaceuticals and cosmetics, e.g. eye-drop, hand cream and shoe polish
|
| Extended Applications |
- Screws
Application and removal torque test of the screws
|
- Vacuum Flasks and Vacuum Cups
Application and removal torque test of the caps of vacuum flasks and vacuum cups
|
Technical SpecificationsNote2
| Specifications |
C612M Digital Torque Tester |
| Load Cell Capacity |
5 Nm (Standard) |
| 20 Nm (Optional) |
| 40 Nm (Optional) |
| Accuracy |
Indicated Value 0.5%i1410%-100% of Load cell capacityi14 0.05%FS i140%-10% of Load cell capacityi14 |
| Resolution |
0.0001 Nm |
| Body Clamp Range |
I5 mm I170 mm |
| Cap Clamp Range |
I10 mm I80 mm |
| Bottle Height |
20 mm 400 mm |
| Specimen Clamping and Turning Way |
Pneumatic |
| Maximum Auto Removal / Application Torque |
2 Nm (customization available for other specs) |
| Gas Supply |
Air (Not in supply scope) |
| Gas Supply Pressure |
0.7 Mpa (101.5psi) |
| Statistical Analysis Allowance |
0 999 |
| Instrument Dimension |
550 mm (L) x 365 mm (W) x 1150 mm (H) |
| Power Supply |
220VAC10% 50Hz / 120VAC10% 60Hz |
| Net Weight |
39 kg |
Configurations
- Standard Configurations
- Instrument, Gripping Post (4pcs), Gripping Block (1 pair), Calibration Kit (not include weight), 4mm PU Tubing (2m)
- Optional Parts
- Micro-printer, Professional Software, Air Compressor, GMP System, DataShieldTM Note3
- Note
- 1. The gas supply port of the instrument is I4 mm PU Tubing;
2. Customers need to prepare gas supply.
Note 1: The described test standard, applications and product features should be in line with Technical Specifications.
Note 2: The parameters in the table are measured by professional operators in Labthink laboratory under strictly controlled laboratory conditions.
Note 3: DataShieldTM provides safe and reliable data application support. Multiple Labthink instruments can share one single DataShieldTM system which can be configured as required.
Robust Engineering for Demanding EnvironmentsWith its high-strength alloy and stainless steel body, this torque measurement unit ensures longevity and reliability in manufacturing and laboratory settings. The IP54-rated enclosure provides strong protection against dust and water, making it suitable for rigorous daily operations. Its industrial grey finish complements tough workspaces, while overload protection assures operator safety during continuous use.
Efficient and Accurate Testing CapabilitiesAchieve precision measurements with a torque range of 0.1-10 Nm, 1% F.S accuracy, and 0.001 Nm resolution. The digital LCD display offers clear visualization of data, and the device automatically logs results in multiple file formats. It supports both clockwise and counterclockwise testing, and its peak hold function captures maximum torque, aiding quality assurance and product development.
User-Friendly Design and Versatile Control OptionsThe automatic torque measurement unit features intuitive controls with both manual and automatic operation modes. It supports English and Chinese languages, making it accessible to a wide user base. Auto-calibration ensures consistent accuracy, while programmable test modes and adjustable test speed allow for tailored testing protocols and streamlined workflows.
FAQ's of Torque measurement unit for automatic torque test for PET bottle cap:
Q: How is calibration managed for this torque measurement unit?
A: Calibration is handled automatically with the unit's built-in auto calibration facility, ensuring precise and reliable results without the need for frequent manual adjustments.
Q: What materials are used for the construction of the machine?
A: The torque measurement unit is built from high-strength alloy and stainless steel, providing durability and resilience for intensive lab and factory use.
Q: When should I use the automatic torque measurement unit for PET bottle caps?
A: This unit is ideal for routine quality control or R&D processes where consistent and accurate torque readings of PET bottle caps are required, especially in manufacturing and laboratory environments.
Q: Where can I use this torque testing equipment?
A: Designed for both laboratory and factory settings, the bench-top unit operates effectively wherever PET bottles or similar packaging require precise torque testing.
Q: What is the process for testing PET bottle caps?
A: To perform a test, securely mount a PET bottle (with cap) within the specimen holder, select the desired mode (automatic or manual), set test parameters, and initiate the torque measurement. Results are displayed instantly and saved in your chosen data format.
Q: How does the data output and management work?
A: The machine logs data automatically and can export results in CSV, PDF, or Excel formats. Data transfer is supported via RS232 or USB, streamlining analysis and record keeping.
Q: What are the benefits of using this automated torque tester?
A: Key advantages include high accuracy, fast response time (100 ms), programmable test modes, auto data logging, and robust safety features like overload protection, ensuring superior productivity and reliable quality control.