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Non-Destructive Package Leak Testing for Cosmetic Containers

Non-Destructive Package Leak Testing for Cosmetic Containers

50000 USD ($)/Set

Product Details:

  • Temperature 0C - 50C
  • Sensor Precision Pressure Sensor
  • Operating Temperature 10C - 40C
  • Specimen Size 5 ml to 1000 ml
  • Gas Pressure Adjustable up to 0.6 MPa
  • Accuracy 1 mbar
  • Power Supply AC 220V/50Hz
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Non-Destructive Package Leak Testing for Cosmetic Containers Price And Quantity

  • 50000.00 - 100000.00 USD ($)/Set
  • 1 Set
  • 50000 USD ($)/Set

Non-Destructive Package Leak Testing for Cosmetic Containers Product Specifications

  • 150 mm
  • 220V AC, 50Hz
  • Single Specimen
  • 1 second
  • Glass, Plastic
  • Compressed Air
  • Manual/Automatic
  • 1 mbar to 600 mbar
  • Non-Destructive Leak Tester
  • 1 mbar
  • Adjustable up to 0.6 MPa
  • Digital LCD
  • AC 220V/50Hz
  • 80% RH
  • Standard 1/4 NPT
  • Leak Testing of Cosmetic Containers
  • 5 ml to 1000 ml
  • Stainless Steel
  • Precision Pressure Sensor
  • 15 kg
  • 0C - 50C
  • 10C - 40C

Product Description

Featuresnote1

Batch Testing

  • Equipped with fully-automatic gravity fed sample feeder, which is Labthinks latest scientific and technological achievement that can facilitate continuous testing of 20 to 120 samples.
  • A & B dual-channel design can test samples of two different specifications simultaneously.
  • The target vacuum degree can be set by the operator to meet testing requirements of different samples.
  • Dual methods of vacuum decay and pressure decay provide the flexibility to accommodate various types of package samples.

Precise Data

  • Advanced pressure detection technology, using world renowned components for data stability which is not affected by ambient environment.
  • Advanced microflow automatic flow control technology that can accurately simulate different sizes of leakage holes without manual adjustment.
  • Both the differential pressure transducer and flow meter are traceable to NIST.
  • The system can achieve a higher test repeatability of 1um.

Intelligent Control

  • 15.6" embedded touch tablet computer with Windows OS.
  • New longitudinal interface layout, and easy to use graphic user interface.
  • Automatic alarm, automatic capture, automatic collection of unqualified samples.
  • The pressure curve is displayed in real time, and the test results are counted automatically.
  • Leakage rates are calculated automatically.
  • The system is equipped with various sensors as intelligent reminders for safer operation and control.
  • Universal printer can be connected for test results output.
  • The system features embedded with USB and network ports to facilitate the external access and data transmission of the system, which can be upgraded remotely

Security Compliance

  • Verified by compensation and calibration methods.
  • The leak tester meets GMP requirements for data traceability and meets the needs of the pharmaceutical industry.
  • User operation permission is managed at multiple levels, and the permission content can be configured on demand.
  • Electronic signature is designed according to the standard requirements of 21 CFR Part11.

Test Principle

The sample is placed in the sample feeder and automatically delivered into the test cell. The leak rate and other results can be calculated and obtained by analyzing pressure changes measured by the sensor.

Reference Standards

ASTM F2338, YY-T 0681.18, and USP<1207>

Applications

Basic Applications Vials Various vial sealing test.
Extended Applications Ampoule Various ampoule bottle sealing tests.
Cartridge Bottles Various cartridge bottle sealing tests.
Injection bottles Various injection bottles sealing test.

Technical Parameters

Table 1: Test Parameters Note2

ParameterModel C690H
Testing Range um(Reference aperture size USP1207) 3i8igreat leakage
Detection Lower Limit um 3
Resolution um 0.1
Repeatability um 1
Pressure Range kPa -100i0ii14100
Extended Functions 21 CFR Part11 Optional
GMP computer system requirements Optional

Table 2: Technical Specifications

Testing Cell 1 set for A group and 1 set for B group
Sample Feeder 1 set for A group and 1 set for B group
Sample Size I45 mm80mmNote3
Sample Quantity 20120 pieces
Gas Specifications Compressed Air (Gas source is provided by the user)
Gas Source Pressure 40.6 PSI / 500 kPa
Port Size I6 mm Polyurethane tube
Dimensions 33.4 H x 19.6 W x 28.7 D (85cm 50cm 73cm)
Power 120VAC10% 60Hz / 220VAC10% 50Hzi14select one from the twoi14
Net weight 209Lbs (95kg)

Product Configuration

Standard Configuration Mainframe, embedded tablet computer, software, flow meter, European vacuum pump, I6 mm polyurethane tube
Customization Test cell and sample feeder of group A, test cell and sample feeder of group B, negative standard reference sample and positive standard reference sample designed according to sample specifications
Optional Parts GMP computer system requirements, 21 CFR Part11, air compressor, IQ/OQ/PQ documents

Note 1: The described product characteristics are subject to the specific annotation of the "Technical Parameters" table.
Note 2: The parameters in the table are measured in the Labthink laboratory by professional operators according to the requirements and conditions of the relevant laboratory environmental standards.
Note 3: Group C test cell can be customized for samples beyond the "Sample Size", but the lower detection limit and test range will change according to the sample size, and the actual delivery shall prevail.



Efficient and Reliable Leak Detection

With adjustable test ranges from 1 mbar to 600 mbar and a rapid response time of just 1 second, this leak tester ensures accurate and timely detection of leaks in cosmetic containers. The system accommodates a single specimen at a time, offering dependable results for glass or plastic packaging. An integrated silent vacuum pump keeps operating noise below 60 dB(A), making it suitable for serene laboratory or factory settings.


Compliance and Data Management

Fully compliant with ISO 11607 and ASTM F2338, this tester upholds international quality standards in leak detection. Equipped with USB export and RS232 connectivity, it provides seamless data logging and transfer, supporting both traceability and regulatory requirements. Automatic and manual calibration functions guarantee consistent testing quality over time.


User-Friendly Touch Controls and Safety

The device features a modern touch panel control interface for straightforward operation and monitoring. Safety is prioritized through features like automatic pressure release and overload protection, while a transparent polycarbonate lid enhances test visibility. Its digital LCD display offers real-time pressure data with 1 mbar accuracy, making it intuitive for users at all levels.

FAQ's of Non-Destructive Package Leak Testing for Cosmetic Containers:


Q: How does the vacuum generation method work for leak testing cosmetic containers?

A: The vacuum generation method creates a controlled pressure differential inside a transparent test chamber by using an integrated silent vacuum pump. Cosmetic containers are subjected to a vacuum, and the system monitors pressure changes with a precision sensor to detect leaks as small as 0.1 mbar without damaging the sample.

Q: What types and sizes of cosmetic containers can be tested with this equipment?

A: This device supports testing of single specimens made of glass or plastic with volumes ranging from 5 ml to 1000 ml. It accommodates standard cosmetic packaging used for creams, lotions, and serums within this size range.

Q: When should I calibrate the leak tester, and how is calibration performed?

A: Calibration should be performed regularly for best accuracy, as recommended by your quality protocols or before critical test batches. The device offers both automatic and manual calibration options, which can be initiated via the digital touch panel following on-screen instructions.

Q: Where can this leak tester be installed, and what are its environmental requirements?

A: With a compact footprint (400 mm x 300 mm x 350 mm) and quiet operation (<60 dB), the tester fits easily into laboratory or production environments. It operates reliably in temperatures from 10C to 40C and humidity up to 80% RH, making it suitable for a variety of manufacturing settings.

Q: What is the process of using this leak tester for a cosmetic container?

A: Insert the specimen onto the 150 mm pedestal inside the chamber, select your preferred operating mode (manual or automatic), set the cycle time, and initiate the test via the touch panel. The lid's transparency allows you to visually monitor the test, while results are displayed digitally and can be exported via USB or RS232.

Q: How does this equipment ensure user safety during operation?

A: Safety features include automatic pressure release to prevent over-pressurization and overload protection mechanisms. The chamber's transparent polycarbonate lid is robust and ensures safe visual inspection throughout the testing cycle.

Q: What are the primary benefits of using this non-destructive leak tester for cosmetic packaging?

A: Key advantages include non-destructive testing (preserving product and packaging integrity), high sensitivity (detection up to 0.1 mbar), digital data logging for traceability, intuitive operation, compliance with international standards, and low noise operation, all supporting efficient and reliable quality control in cosmetic packaging.

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