Product Description
Product FeaturesNote1
Multiple Test Modes in One Instrument
- Four test modes including hot tack, heat seal, peel and tensile test.
- With Digital P.I.D. temperature control system, the preset temperature can be reached in a short time without fluctuations.
- Four force test ranges and 6 testing speeds are available to meet various testing requirements
- The instrument meets the requirement for testing speed specified in standard GB/T 34445-2017
Excellent Designs & Auto Sampling
- Auto sampling for hot tack test, simplifies the testing operation and minimizes errors, ensures the uniformity of test data
- Pneumatic sample clamping system (optional)
- Automatic zeroing, error alert, overload protection and stroke protection guarantee safe operations
- Instrument can be started manually or by pedal switch. it is convenient for the operator and the anti-scald design ensures safe operations
- Components and parts of the instrument are supplied by world renowned manufacturers and have reliable performance
Computer & Instrument Controlled Operations
- Test operations can be performed on the instrument or by the software
- The instrument can be operated without a computer, easy to operate and view test data
- Data I/O ports for data export
Test StandardNote1
GB/T 34445, ASTM F1921, ASTM F2029, QB/T 2358, YBB 00122003
Applications
| Basic Applications |
- Hot Tack Performance
Plastic films, sheets and composite films e.g. PE, PP, PET and composite films used in packages for instant noodle, milk powder, washing powder, food and drugs
|
- Heat Seal Performance
Plastic films, sheets and composite films
|
- Peel Strength
Adhesives and adhesive tapes
|
- Tensile Strength
Tensile strength test of various films, sheets and composite films
|
| Extended Applications |
- Medical Adhesives
Peeling test and tensile strength test of medical adhesives e.g. adhesive bandages
|
- Textiles, Nonwovens and Woven Bags
Peeling test and tensile strength test
|
- Adhesive Tapes
Low speed unwrapping test
|
- Protection Films
Peeling test and tensile strength test
|
- Magnetic Cards
Peeling test of the films and magnetic cards
|
- Bottle Caps
Opening force test of the aluminum plastic combination bottle caps
|
Technical SpecificationsNote2
| Specification |
C632B Hot Tack Tester |
| Load Cell Capacity |
30 N (Standard) 50 N 100 N 200 N (Optional) |
| Force Accuracy |
Indicated Value 1% (10%-100% of load cell capacity) 0.1%FS (0%-10% of load cell capacity) |
| Force Resolution |
0.01 N |
| Test Speed |
150 200 300 500 hot tack 1500mm/min, 2000mm/min |
| Specimen Width |
15 mm, 25 mm or 25.4 mm |
| Stroke |
500 mm |
| Heat Seal Temperature |
Room Temperature 250C |
| Temperature Variation |
0.2C |
| Temperature Accuracy |
0.5C (Single Point Calibration) |
| Dwell Time (Heat Seal Test) |
0.1 999.9 s |
| Dwell Time (Hot Tack Test) |
0.1 999.9 s |
| Sealing Pressure |
0.05 Mpa 0.7 MPa |
| Sealing Area |
100 mm x 5 mm |
| Sealing Jaws |
Double (one is silicon rubber) |
| Gas Supply |
Air (Not in supply scope) |
| Gas Supply Pressure |
0.7 Mpa (101.5psi) |
| Port Size |
I4 mm PU Tubing |
| Instrument Dimension |
1120 mm (L) 380 mm (W) 330 mm (H) |
| Power Supply |
220VAC10% 50Hz / 120VAC10% 60Hz |
| Net Weight |
45 kg |
Configurations
- Standard Configurations
- Instrument, Manual Clamp, Pedal Switch, Sampling Plate, Calibration Support, I4 mm PU Tubing (2m)
- Optional Parts
- Computer, Professional Software, Pneumatic Sample Grips, Air Compressor
- Note
- 1.The gas supply port of this instrument is I4 mm PU Tubing;
2.Customers need to prepare gas supply.
Note 1: The described test standard, applications and product features should be in line with Technical Specifications.
Note 2: The parameters in the table are measured by professional operators in Labthink laboratory under strictly controlled laboratory conditions.
Advanced Hot Tack Testing SolutionsDesigned for modern laboratories and industrial quality control, this Hot Tack Testing Instrument offers automatic test cycles and precise data analysis for flexible packaging films. It supports a wide range of materials, ensuring adaptability to various industrial needs. The equipment's intuitive 7-inch digital touch screen and built-in statistical analysis streamline operations and reporting, making it the top choice for accurate and efficient hot tack strength testing.
Reliable Results for Diverse MaterialsEngineered to test BOPP, PET, PE, and laminates, this instrument ensures consistent performance across different packaging films. Adjustable parameters such as sealing time, temperature, and speed allow users to tailor tests to specific material properties. Corrosion-resistant components and pneumatic grips provide durability and stable operation, guaranteeing reliable data for packaging development and quality assurance.
FAQ's of Hot Tack Testing Instrument for Preventing in Flexible Packaging Breakage:
Q: How does the Hot Tack Testing Instrument help prevent flexible packaging breakage?
A: The instrument accurately measures the hot tack strength of packaging films, ensuring the seals are both strong and consistent. By detecting weak seals early, manufacturers can make informed adjustments, ultimately reducing the risk of package breakage during production and distribution.
Q: What materials are compatible with this testing equipment?
A: This device is compatible with a range of flexible packaging materials, including BOPP, PET, PE, and various laminates. Its adjustable parameters enable efficient testing across different material types, supporting diverse packaging applications.
Q: When should calibration of the Hot Tack Tester be performed?
A: Calibration should be carried out at regular intervals, or when accuracy is questioned. The equipment supports both external and automatic calibration, ensuring that results remain reliable and in compliance with ASTM F1921 and F2029 standards.
Q: Where is the optimal location to install and operate the tester?
A: The instrument should be installed on a flat, sturdy bench-top in laboratory or quality control environments. Operating conditions must be within 5C to 40C and 30%-80% RH for accurate performance and to maintain device longevity.
Q: What is the process for using the Hot Tack Testing Instrument?
A: After setting parameters like sealing time, temperature, and test speed on the touch screen, load two film specimens into the pneumatic grips. Begin the test to measure the force required to separate the seal, with automatic data storage and analysis facilitated by the device's software and USB/RS232 interfaces.
Q: What are the key benefits of using this instrument for your packaging operations?
A: Benefits include precise, repeatable results due to automatic controls and built-in overload protection, customizable testing conditions, and advanced data management. These features help improve product safety, reduce material waste, and streamline the quality assurance process.
Q: How is data managed and analyzed with this equipment?
A: The device can store up to 1000 test results, supports PC-based data analysis with included software, and interfaces via USB or RS232 ports. It also provides built-in statistical analysis for thorough review and reporting of test outcomes.